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US4855024A Expired / Lapsed US ⏱️ 0.0 years remaining

Mesh electrodes and clips for use in preparing them

Assignee: Raychem Corp
•
Filing: 1987-11-12
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Granted: 1989-08-08
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Expires: 2007-11-12
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Abstract

Abstract Mesh anodes, particularly suitable for use in the cathodic protection of reinforcing bars in concrete, make use of resiliently deformable conductive clips. The clips secure together portions of the same or different elongate electrodes at spaced-apart junctions of a mesh formed by the electrode(s), thus providing electrical and mechanical connection between the electrode portions at the junctions.

Inventors

  • 👤 Kenneth J. Drachnik
  • 👤 Joseph Kheder
  • 👤 S. Alan Aspey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 19:31
CPC Classifications
C; C23; C23F; C23F13/00; C23F13/02; C23F13/06; C23F13/08; C23F13/16; C23F2201/00; C23F2201/02

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 127 words
A mesh electrode which is suitable for use as an anode in a corrosion protection system and which comprises (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 2
Dependent Claim 127 words
A mesh electrode which is suitable for use as an anode in a corrosion protection system and which comprises (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 3
Dependent Claim 17 words
An electrode according to claim 1 wherein said contact area is at least 100 mm 2 .
Claim 4
Dependent Claim 17 words
An electrode according to claim 1 wherein said contact area is at least 200 mm 2 .
Claim 5
Dependent Claim 24 words
An electrode according to claim 1 wherein each of the clips comprises a conductive polymer portion which makes electrical connection with the electrode portions.
Claim 6
Dependent Claim 23 words
An electrode according to claim 1 wherein each of the electrodes is a flexible electrode having a surface which comprises a conductive polymer.
Claim 7
Dependent Claim 26 words
An electrode according to claim 1 wherein the pressure exerted on the electrodes by the clips in the electrical contact area is at least 0.01 psi.
Claim 8
Dependent Claim 14 words
An electrode according to claim 6 wherein said pressure is at least 0.05 psi.
Claim 9
Dependent Claim 26 words
An electrode according to claim 6 wherein the pressure exerted on the electrodes by the clips in the electrical contact area is less than 10 psi.
Claim 10
Dependent Claim 14 words
An electrode according to claim 8 wherein said pressure is less than 5 psi.
Claim 11
Dependent Claim 14 words
An electrode according to claim 8 wherein said pressure is 0.1 to 1 psi.
Claim 12
Dependent Claim 24 words
An electrode according to claim 1 wherein the resistance of the electrical connection between electrode portions at each junction is less than 25 ohms.
Claim 13
Dependent Claim 14 words
An electrode according to claim 11 wherein said resistance is less than 10 ohms.
Claim 14
Dependent Claim 14 words
An electrode according to claim 11 wherein said resistance is less than 3 ohms.
Claim 15
Independent Claim 166 words
A method of making a mesh electrode suitable for use as an anode in a corrosion system, said mesh electrode comprising (a) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (b) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip which method comprises (1) laying out one or more elongate electrodes in a desired mesh pattern, and (2) connecting the electrode portions at the junctions of the mesh by resiliently deforming the clips around the said portions.
Claim 16
Independent Claim 166 words
A method of making a mesh electrode suitable for use as an anode in a corrosion system, said mesh electrode comprising (a) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (b) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip which method comprises (1) laying out one or more elongate electrodes in a desired mesh pattern, and (2) connecting the electrode portions at the junctions of the mesh by resiliently deforming the clips around the said portions.
Claim 17
Independent Claim 134 words
A method of cathodically protecting a corrodible substrate which comprises establishing a potential difference between the substrate as cathode and a mesh anode, said anode comprising (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 18
Independent Claim 134 words
A method of cathodically protecting a corrodible substrate which comprises establishing a potential difference between the substrate as cathode and a mesh anode, said anode comprising (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 19
Independent Claim 142 words
A method of rendering a reinforced concrete structure suitable for cathodic protection of the reinforcing bars therein, which method comprises securing a mesh electrode to the surface of the structure, said mesh electrode comprising (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 20
Independent Claim 142 words
A method of rendering a reinforced concrete structure suitable for cathodic protection of the reinforcing bars therein, which method comprises securing a mesh electrode to the surface of the structure, said mesh electrode comprising (1) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (2) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip.
Claim 21
Dependent Claim 201 words
A clip suitable for use in the manufacture of a mesh electrode, said electrode comprising (a) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (b) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip which clip comprises (1) electrical interconnection means which has at least two recesses, each of the recesses having an exposed surface composed of a conductive material and being capable of receiving and electrically contacting an electrode portion over a surface area of at least 25 mm 2 , said exposed surfaces being electrically connected to each other; and (2) mechanical interconnection means which restricts movement between the recesses and which can maintain said electrical contact by resilient bias.
Claim 22
Dependent Claim 201 words
A clip suitable for use in the manufacture of a mesh electrode, said electrode comprising (a) one or more elongate electrodes arranged in the form of a mesh having a plurality of spaced-apart junctions at which portions of the elongate electrode or electrodes are secured together, and (b) a plurality of clips, each of the clips providing mechanical and electrical connection between the electrode portions at one of said junctions, the electrical connection with each electrode portion being over an electrical contact area of at least 25 mm 2 , and the connection being maintained by resilient bias so that if the size of the connected electrode portions is reduced, such mechanical and electrical connection is maintained by elastic recovery of the clip which clip comprises (1) electrical interconnection means which has at least two recesses, each of the recesses having an exposed surface composed of a conductive material and being capable of receiving and electrically contacting an electrode portion over a surface area of at least 25 mm 2 , said exposed surfaces being electrically connected to each other; and (2) mechanical interconnection means which restricts movement between the recesses and which can maintain said electrical contact by resilient bias.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-08-07 1993-02-06 1993-08-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-08-07 1997-02-06 1997-08-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-08-07 2001-02-06 2001-08-08 $7700.00 Window Closed / Lapsed

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