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US4851476A Expired / Lapsed US ⏱️ 0.0 years remaining

Functionalized polymers and process for modifying unsaturated polymers

Assignee: Shell USA Inc
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Filing: 1987-07-27
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Granted: 1989-07-25
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Expires: 2007-07-27
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Abstract

Abstract Unsaturated hydrocarbon polymers are hydrogenated in the presence of a catalyst obtained by combining a Group VIII-A metal alkoxide or carboxylate and an alkyl or hydride of a metal selected from Groups I-A, II-A and III-B and then functionalized by contacting the hydrogenated polymer with a functionalizing agent before the hydrogenation catalyst is quenched or otherwise deactivated. The hydrogenation is, generally, accomplished at relatively mild conditions to avoid degradation of the polymer and, in the case of unsaturated copolymers comprising aromatic unsaturation, to avoid any significant hydrogenation of the aromatic unsaturation. Generally, the hydrogen partial pressure employed will be below about 1000 psig and the hydrogenation temperature will be below about 125° C. The hydrogenated polymer may be functionalized by reaction with functionalizing agent select from the group carbon dioxide, ethylene oxide, aldehydes, ketones, carboxylic acid salts and esters, halides, epoxides, sulfur, boron alkoxides, isocyanates, various silicon compounds and the like. Carbon dioxide is a particularly preferred functionalizing agent since the thus functionalized polymer is useful as a modifier in sheet and bulk molding compositions and readily responds to the presence of thickening agents.

Inventors

  • 👤 Carl L. Willis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 05:12
CPC Classifications
C; C08; C08F; C08F8/00; C08F8/04

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 109 words
A method for functionalizing an unsaturated polymer, comprising the steps of: (a) contacting said unsaturated polymer with hydrogen in the presence of a catalyst obtained by combining a Group VIII-A metal alkoxide or carboxylate and an alkyl or hydride of a metal selected from Group I-A, II-A or III-B of the Periodic Table of Elements; (b) after the hydrogenation of step (a) is completed and before the hydrogenation catalyst is quenched or metal sites produced on the polymer by the hydrogenation catalysts are otherwise deactivated, contacting the hydrogenated polymer with a functionalizing agent reactive with the metal sites on the hydrogenated polymer; and (c) recovering a functionalized, hydrogenated polymer.
Claim 2
Independent Claim 109 words
A method for functionalizing an unsaturated polymer, comprising the steps of: (a) contacting said unsaturated polymer with hydrogen in the presence of a catalyst obtained by combining a Group VIII-A metal alkoxide or carboxylate and an alkyl or hydride of a metal selected from Group I-A, II-A or III-B of the Periodic Table of Elements; (b) after the hydrogenation of step (a) is completed and before the hydrogenation catalyst is quenched or metal sites produced on the polymer by the hydrogenation catalysts are otherwise deactivated, contacting the hydrogenated polymer with a functionalizing agent reactive with the metal sites on the hydrogenated polymer; and (c) recovering a functionalized, hydrogenated polymer.
Claim 3
Dependent Claim 33 words
The method of claim 1 wherein said hydrogenation is accomplished at a hydrogen partial pressure below about 1000 psig and at a temperature within the range from about 20° to about 150° C.
Claim 4
Dependent Claim 35 words
The method of claim 2 wherein said hydrogen partial pressure is within the range from about 100 to about 800 psig and said temperature is within the range from about 40° to about 80° C.
Claim 5
Dependent Claim 31 words
The method of claim 2 wherein the hydrogenated polymer from step (a) is contacted with a functionalizing agent at a temperature within the range from about 20° to about 150° C.
Claim 6
Dependent Claim 19 words
The method of claim 4 wherein said temperature is within the range from about 40° to about 80° C.
Claim 7
Dependent Claim 13 words
The method of claim 4 wherein said functionalizing agent is carboxylic acid salt.
Claim 8
Dependent Claim 13 words
The method of claim 4 wherein said functionalizing agent is a silicon compound.
Claim 9
Dependent Claim 13 words
The method of claim 4 wherein said functionalizing agent is CO 2 .
Claim 10
Dependent Claim 14 words
The method of claim 8 wherein said catalyst comprises a Group VIII-A metal alkoxide.
Claim 11
Dependent Claim 15 words
The method of claim 9 wherein said Group VIII-A metal is an iron group metal.
Claim 12
Dependent Claim 25 words
The method of claim 10 wherein said metal from Groups I-A, II-A or III-B is selected from the group consisting of aluminum, magnesium and lithium.
Claim 13
Dependent Claim 12 words
The method of claim 11 wherein said Group VIII-A metal is nickel.
Claim 14
Dependent Claim 20 words
The method of claim 1 wherein the hydrogenation catalyst is deactivated after the contacting with the functionalizing agent is complete.
Claim 15
Dependent Claim 16 words
The method of claim 13 wherein said hydrogenation catalyst is deactivated by contacting with an acid.
Claim 16
Dependent Claim 15 words
The method of claim 14 wherein said acid is an aqueous solution of sulfuric acid.
Claim 17
Dependent Claim 16 words
The method of claim 11 wherein said metal from Groups I-A, II-A or III-B is lithium.
Claim 18
Dependent Claim 14 words
The method of claim 16 wherein said lithium is introduced as a lithium alkyl.
Claim 19
Dependent Claim 11 words
The method of claim 17 wherein said lithium alkyl is s-butyllithium.
Claim 20
Dependent Claim 16 words
The method of claim 8 wherein said Group VIII-A metal alkoxide or carboxylate is a carboxylate.
Claim 21
Dependent Claim 13 words
The method of claim 2 wherein said unsaturated polymer is a conjugated deolefin.
Claim 22
Dependent Claim 26 words
The method of claim 3 wherein said unsaturated polymer is a block copolymer comprising at least one diolefin block and at least one vinyl arene block.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-24 1993-01-23 1993-07-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-24 1997-01-23 1997-07-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-24 2001-01-23 2001-07-25 $7700.00 Window Closed / Lapsed

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