Heat exchange assembly

Claim 2

A heat exchange assembly (10) comprising: an outer shell (12) including an internal passageway (14) defining a longitudinal axis and having an end portion (16); a cap member (26) disposed within said end portion (16), said shell (12) including connecting means for fixedly connecting said cap member (26) within said end portion (16); gasket means (34) for perfecting a fluid tight seal between said connecting means and said cap member (26); characterized by said cap member (26) including a radially outwardly projecting protrusion having an outer surface (36,38), said gasket means (34) being disposed about said protrusion, said connecting means including a crimped portion (40) around said protrusion for preventing axially inward and outward movement of said cap member (26) relative to said shell (12) and compressing said gasket means (34) against said outer surface (36,38) of said protrusion, said protrusion including an annular radially outwardly projecting deformed portion of said cap member (26), said annular deformed portion having substantially oppositely facing annular surfaces disposed at an angle relative to said longitudinal axis when viewed in longitudinal cross section, said connecting means compressively engaging said gasket means (34) completely about said annular surfaces.

Claim 3

A heat exchange assembly (10) comprising: an outer shell (12) including an internal passageway (14) defining a longitudinal axis and having an end portion (16); a cap member (26) disposed within said end portion (16), said shell (12) including connecting means for fixedly connecting said cap member (26) within said end portion (16); gasket means (34) for perfecting a fluid tight seal between said connecting means and said cap member (26); characterized by said cap member (26) including a radially outwardly projecting protrusion having an outer surface (36,38), said gasket means (34) being disposed about said protrusion, said connecting means including a crimped portion (40) around said protrusion for preventing axially inward and outward movement of said cap member (26) relative to said shell (12) and compressing said gasket means (34) against said outer surface (36,38) of said protrusion, said assembly including header plate means (18) for supporting a plurality of heat exchange tubes (20) within said shell (12), said header plate means (18) including a peripheral edge (42) thereabout, said assembly (10) further including sealing means for perfecting a seal between said cylindrical portion (30) of said cap member (28) and said peripheral edge (42) of said header plate means (18), said protrusion including an annular radially outwardly projecting deformed portion of said cap member (26), said annular deformed portion having an axially inwardly facing portion (36) and an outwardly facing portion (38) relative to said shell (12), said gasket means (34) being disposed over said outer surface of said axially inward and outward facing portions (36,38), said connecting means compressively engaging said gasket means (34) completely about said axially inwardly and outwardly facing portions (36,38), said cap member (26) including an annular base portions (28) and substantially cylindrical portion (30) extending axially therefrom, said protrusion extending radially outwardly from said cylindrical portion (30), said gasket means (34) extending about said protrusion and the remainder of said cylindrical portion (30), said connecting means being a deformed part (40) of said end portion (16) and said shell (12).

Claim 4

A heat exchange assembly (10) comprising: an outer shell (12) including an internal passageway (14) defining a longitudinal axis and having an end portion (16); a cap member (26) disposed within said end portion (16), said shell (12) including connecting means for fixedly connecting said cap member (26) within said end portion (16); gasket means (34) for perfecting a fluid tight seal between said connecting means and said cap member (26); characterized by said cap member (26) including a radially outwardly projecting protrusion having an outer surface (36,38), said gasket means (34) being disposed about said protrusion, said connecting means including a crimped portion (40) around said protrusion for preventing axially inward and outward movement of said cap member (26) relative to said shell (12) and compressing said gasket means (34) against said outer surface (36,38) of said protrusion, said assembly including header plate means (18) for supporting a plurality of heat exchange tubes (20) within said shell (12), said header plate means (18) including a peripheral edge (42) thereabout, said assembly (10) further including sealing means for perfecting a seal between said cylindrical portion (30) of said cap member (28) and said peripheral edge (42) of said header plate means (18), said protrusion including an annular radially outwardly projecting deformed portion of said cap member (26), said annular deformed portion having an axially inwardly facing portion (36) and an outwardly facing portion (38) relative to said shell (12), said gasket means (34) being disposed over said outer surface of said axially inward and outward facing portions (36,38), said connecting means compressively engaging said gasket means (34) completely about said axially inwardly and outwardly facing portions (36,38), said cap member (26) including an annular base portions (28) and substantially cylindrical portion (30) extending axially therefrom, said protrusion extending radially outwardly from said cylindrical portion (30), said gasket means (34) extending about said protrusion and the remainder of said cylindrical portion (30), said connecting means being a deformed part (40) of said end portion (16) and said shell (12).

Claim 5

An assembly (10) as set forth in claim 2 further characterized by said gasket means (34) including an annular end portion (44) being substantially U-shaped when viewed in cross section, said cylindrical portion (30) including an annular peripheral edge (46) being seated within said U-shaped end portion (44), said U-shaped end portion (44) engaging said peripheral edge (42) of said header plate means (18) and having an outer leg (48) sandwiched between said cylindrical portion (30) and said end portion (16) of said shell (12) and perfecting a seal between said header plate means (18), said cap member (26), and said shell (12).

Claim 6

An assembly (10) as set forth in claim 3 further characterized by including sealing means for perfecting a fluid tight seal between said header plate means (18) and said shell (12).

Claim 7

An assembly (10) as set forth in claim 4 further characterized by said peripheral edge (42) of said header plate means (18) including an annular groove (50) extending thereabout, said sealing means including an O-ring (52) seated within said groove (50) and in sealing engagement with said shell (12).