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US4846578A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface characteristic measurement

Assignee: Nippon Paint Co Ltd
•
Filing: 1987-07-20
•
Granted: 1989-07-11
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Expires: 2007-07-20
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Abstract

Abstract The measurement of surface characteristics such as distinctness-of-image glossiness and/or surface roughness of a sample is carried out by projecting an image of a pattern, reflected from the surface of the sample, onto an image forming plane, transforming the spatial distribution of the intensity of light on the image forming plane according to Fourier series, and quantifying the distinctness-of-image glossiness or the surface roughness according to the light power strength at a particular spatial frequency.

Inventors

  • 👤 Misao Morita
  • 👤 Takashi Nakajima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 12:54
CPC Classifications
G; G01; G01B; G01B11/00; G01B11/30; G01B11/303

Claims Analysis

Total Claims: 37
Claim 1
Independent Claim 213 words
A method for the measurement of surface characteristics which comprises the steps of: projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane; transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation; quantifying the distinctness-of-image glossiness of the surface to be tested according to the intensity of each of power spectra at particular spatial frequencies; and individually quantifying the degree of blurring of the image according to the intensity of one of the power spectra which have been obtained from the waveform of the formed image, said one of the power spectra being obtained at a fundamental spatial frequency, and the degree of distortion of the image according to the total sum of the intensity of another one of the power spectra which have been obtained from the waveforms of the image from which the base line intensity has been subtracted, said another one of the power spectra being obtained at the fundamental spatial frequency, plus intensities of the power spectra at plural frequencies which are an integer multiple thereof.
Claim 2
Independent Claim 213 words
A method for the measurement of surface characteristics which comprises the steps of: projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane; transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation; quantifying the distinctness-of-image glossiness of the surface to be tested according to the intensity of each of power spectra at particular spatial frequencies; and individually quantifying the degree of blurring of the image according to the intensity of one of the power spectra which have been obtained from the waveform of the formed image, said one of the power spectra being obtained at a fundamental spatial frequency, and the degree of distortion of the image according to the total sum of the intensity of another one of the power spectra which have been obtained from the waveforms of the image from which the base line intensity has been subtracted, said another one of the power spectra being obtained at the fundamental spatial frequency, plus intensities of the power spectra at plural frequencies which are an integer multiple thereof.
Claim 3
Independent Claim 165 words
A method of quantifying the distinctness-of-image glossiness of the sample surface by projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane, and transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation to enable the quantification of the distinctness-of-image glossiness in terms of the magnitude of the light power strength at a particular spatial frequency, which method is characterized in that the blurring of the image is quantified by the power strength at a fundamental spatial frequency and the degree of deformation of the image is quantified by a ratio of the sum of the power strengths at a plurality of frequencies which are an integer multiple of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 4
Independent Claim 165 words
A method of quantifying the distinctness-of-image glossiness of the sample surface by projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane, and transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation to enable the quantification of the distinctness-of-image glossiness in terms of the magnitude of the light power strength at a particular spatial frequency, which method is characterized in that the blurring of the image is quantified by the power strength at a fundamental spatial frequency and the degree of deformation of the image is quantified by a ratio of the sum of the power strengths at a plurality of frequencies which are an integer multiple of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 5
Independent Claim 165 words
A method of quantifying the distinctness-of-image glossiness of the sample surface by projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane, and transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation to enable the quantification of the distinctness-of-image glossiness in terms of the magnitude of the light power strength at a particular spatial frequency, which method is characterized in that the degree of blurring of the image is quantified by the power strength at a fundamental spatial frequency and the degree of deformation of the image is quantified by a ratio of the sum of the power strengths at a plurality of frequencies in the vicinity of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 6
Independent Claim 165 words
A method of quantifying the distinctness-of-image glossiness of the sample surface by projecting an image of a rectangular wave pattern, which has been reflected from a surface to be tested, onto an image forming plane by means of an image forming optical system to form the image of the pattern on the image forming plane, and transforming the spatial distribution of the intensity of light falling on the image plane according to the Fourier transformation to enable the quantification of the distinctness-of-image glossiness in terms of the magnitude of the light power strength at a particular spatial frequency, which method is characterized in that the degree of blurring of the image is quantified by the power strength at a fundamental spatial frequency and the degree of deformation of the image is quantified by a ratio of the sum of the power strengths at a plurality of frequencies in the vicinity of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 7
Dependent Claim 75 words
The method as claimed in claim 1, 2 or 3, wherein the spatial resolving power of a detecting means for detecting the spatial distribution of the intensity of the light of the formed image is expressed by the following equation in terms of the angular resolving power: 0.03°≧tan.sup.-1 P/(1-k)b wherein P represents the spatial distance interval measurable by detecting means and (1-k)b represents the distance between the surface to be tested and the detecting means.
Claim 8
Dependent Claim 71 words
The method as claimed in claim 1, 2 or 3, wherein the cycle of the waveform of the formed image is, when expressed in terms of the angular resolving power, expressed by the following equation; tan.sup.-1 (λo/4)/(1-k)b≧0.15° wherein λo represents the cycle of the image of the rectangular wave pattern on the image forming plane and (1-k)b represents the distance between the surface to be tested and the image forming plane.
Claim 9
Dependent Claim 68 words
The method as claimed in claim 4, wherein the cycle of the waveform of the formed image is, when expressed in terms of the angular resolving power, expressed by the following equation; tan.sup.-1 (λo/4)/(1-k)b≧0.15° wherein λo represents the cycle of the image of the rectangular wave pattern on the image forming plane and (1-k)b represents the distance between the surface to be tested and the image forming plane.
Claim 10
Independent Claim 34 words
The method as claimed in any of claims 1-3, wherein the rectangular wave pattern has a pitch within the range of 0.5 to 20 mm -1 when expressed in terms of the spatial frequency.
Claim 11
Independent Claim 25 words
The method as claimed in any of claims 1-3, wherein the magnification of the formed image is within the range of 0.5 to 20 times.
Claim 12
Independent Claim 184 words
The method as claimed in any of claims 1-3, wherein, in a plane generally perpendicular to the surface to be tested and containing an optical axis of the optical system, which includes an illuminating optical means, the rectangular wave pattern and the image forming optical means for projecting and forming the image of the rectangular wave pattern, and an optical axis of the photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal, each of the angle of projection defined between the plane normal to the surface to be tested and the optical axis of the optical system containing the illuminating optical means and the rectangular wave pattern and the image forming optical means, and the light receiving angle defined between the plane normal to the surface to be tested and the photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal is within the range of 20° to 80°.
Claim 13
Independent Claim 58 words
The method as claimed in any of claims 1-3, wherein the distance between the principal point of an image forming lens included in the image forming optical means and the surface to be tested is within the range φ0.1 to 0.9 times the distance between the principal point of the image forming lens and the image forming plane.
Claim 14
Independent Claim 202 words
An apparatus for measuring surface characteristics which comprises: an illuminating optical means for illuminating a rectangular wave pattern; an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane; a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal; and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency; said data processing means being operable to calculate the intensity of a power spectrum at a fundamental spatial frequency of the waveform of the formed image and also the sum of the intensity of the power spectrum at the fundamental spatial frequency of the waveform of the formed image from which the base line intensity has been substracted and the intensity of the power spectrum at plural spatial frequencies which are an integer multiple of the fundamental spatial frequency.
Claim 15
Independent Claim 202 words
An apparatus for measuring surface characteristics which comprises: an illuminating optical means for illuminating a rectangular wave pattern; an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane; a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal; and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency; said data processing means being operable to calculate the intensity of a power spectrum at a fundamental spatial frequency of the waveform of the formed image and also the sum of the intensity of the power spectrum at the fundamental spatial frequency of the waveform of the formed image from which the base line intensity has been substracted and the intensity of the power spectrum at plural spatial frequencies which are an integer multiple of the fundamental spatial frequency.
Claim 16
Independent Claim 197 words
An apparatus for measuring a surface characteristic which comprises an illuminating optical means for illuminating a rectangular wave pattern, an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane, a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal, and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency so that the surface characteristic can be measured from the power spectrum calculated by the data processing means, which apparatus is characterized in that there is provided a calculating means for calculating the power spectrum at a fundamental spatial frequency and also the sum of the power strengths at a plurality of frequencies which are an integer multiple of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 17
Independent Claim 197 words
An apparatus for measuring a surface characteristic which comprises an illuminating optical means for illuminating a rectangular wave pattern, an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane, a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal, and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency so that the surface characteristic can be measured from the power spectrum calculated by the data processing means, which apparatus is characterized in that there is provided a calculating means for calculating the power spectrum at a fundamental spatial frequency and also the sum of the power strengths at a plurality of frequencies which are an integer multiple of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 18
Independent Claim 197 words
An apparatus for measuring a surface characteristic which comprises an illuminating optical means for illuminating a rectangular wave pattern, an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane, a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal, and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency so that the surface characteristic can be measured from the power spectrum calculated by the data processing means, which apparatus is characterized in that there is provided a calculating means for calculating the power strength at a fundamental spatial frequency and the ratio of the sum of the power strengths at a plurality of frequencies in the vicinity of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 19
Independent Claim 197 words
An apparatus for measuring a surface characteristic which comprises an illuminating optical means for illuminating a rectangular wave pattern, an image forming optical system for projecting an image of the rectangular wave pattern, reflected from a surface to be tested, onto an image forming plane to form the image of the rectangular wave pattern on an image forming plane, a photoelectric converting means for converting a spatial distribution of the intensity of light of the formed image waveform on the image forming plane into an electric signal, and a data processing means for transforming a spatial light intensity distribution signal from the photoelectric converting means according to the Fourier transformation thereby to calculate the intensity of a power spectrum at a particular spatial frequency so that the surface characteristic can be measured from the power spectrum calculated by the data processing means, which apparatus is characterized in that there is provided a calculating means for calculating the power strength at a fundamental spatial frequency and the ratio of the sum of the power strengths at a plurality of frequencies in the vicinity of the fundamental spatial frequency relative to the power strength at the fundamental spatial frequency.
Claim 20
Dependent Claim 78 words
The apparatus as claimed in claim 11, 12 or 13, wherein the spatial resolving power of a detecting means for detecting the spatial distribution of the intensity of the light of the formed image is, when expressed in terms of the angular resolving power, expressed by the following equation; 0.03°≧tan.sup.-1 P/(1-k)b wherein P represents the spatial distance interval measurable by the detecting means and (1-k)b represents the distance between the surface to be tested and the detecting means.
Claim 21
Dependent Claim 71 words
The apparatus as claimed in claim 11, 12 or 13, wherein the cycle of the waveform of the formed image is, when expressed in terms of the angular resolving power, expressed by the following equation; tan.sup.-1 (λo/4)/(1-k)≧0.15° wherein λo represents the cycle of the image of the rectangular wave pattern on the image forming plane and (1-k)b represents the distance between the surface to be tested and the image forming plane.
Claim 22
Dependent Claim 68 words
The apparatus as claimed in claim 14, wherein the cycle of the waveform of the formed image is, when expressed in terms of the angular resolving power, expressed by the following equation; tan.sup.-1 (λo/4)/(1-k)≧0.15° wherein λo represents the cycle of the image of the rectangular wave pattern on the image forming plane and (1-k)b represents the distance between the surface to be tested and the image forming plane.
Claim 23
Independent Claim 25 words
The apparatus as claimed in any of claims 11-13, further comprising a control means for controlling the intensity of light of the illuminating optical means.
Claim 24
Independent Claim 31 words
The apparatus as claimed in any of claims 11-13, wherein the rectangular wave pattern has a pitch within the range 0.5 to 20 mm -1 in terms of the spatial frequency.
Claim 25
Independent Claim 25 words
The apparatus as claimed in any of claims 11-13, wherein the rectangular wave pattern comprises a substrate formed with rectangular wave patterns having different pitches.
Claim 26
Independent Claim 38 words
The apparatus as claimed in any claims 11-13, further comprising a mechanism provided with a plurality of rectangular waver patterns of different pitches and operable to change the rectangular wave pattern used to project and form the image.
Claim 27
Independent Claim 25 words
The apparatus as claimed in any of claims 11-13, wherein the magnification of the formed image is within the range of 0.5 to 20 times.
Claim 28
Independent Claim 42 words
The apparatus as claimed in any of claims 11-13, further comprising a mechanism for adjusting the image forming magnification employed to form the image of the pattern on the image forming plane to a value within the range of 0.5 to x20.
Claim 29
Independent Claim 59 words
The apparatus as claimed in any of claims 11-13, wherein the distance between the principal point of an image forming lens included in the image forming optical means and the surface to be tested is within the range of 0.1 to 0.9 times the distance between the principal point of the image forming lens and the image forming plane.
Claim 30
Independent Claim 58 words
The apparatus as claimed in any of claims 11-13, further comprising means for adjusting the distance between the principal point of the image forming lens and the surface to be tested to a value within the range of 0.1 to 0.9 times the distance between the principal point of the image forming lens and the image forming plane.
Claim 31
Independent Claim 134 words
The apparatus as claimed in any of claims 11-13, wherein, in a plane generally perpendicular to the surface to be tested and containing an optical axis of the optical system, which includes an illuminating optical means, the rectangular wave pattern and the image forming optical means, and an optical axis of the image of the rectangular wave pattern, each of the angle of projection defined between the plane normal to the surface to be tested and the optical axis of the optical system containing the illuminating optical means, the rectangular wave pattern and the image forming optical means, and the light receiving angle defined between the plane normal to the surface to be tested and the optical axis of the image of the rectangular wave pattern is within the range of 20° to 80°.
Claim 32
Independent Claim 59 words
The apparatus as claimed in any of claims 11-13, further comprising a mechanism for adjusting the angle formed between the same optical axis on which the illuminating optical means and the image of the rectangular wave pattern are located and the direction perpendicular to the surface to be tested to a value within the range of 20° to 80°.
Claim 33
Independent Claim 49 words
The apparatus as claimed in any of claims 11-13, wherein the photoelectric converting means is a single-cell photoelectric tranducing element provided with a perforated light shielding mask positioned in front of a light receiving surface thereof, said element being so designed as to mechanically scan the image forming plane.
Claim 34
Independent Claim 29 words
The apparatus as claimed in any of claims 11-13, wherein the photoelectric converting means is a linear image sensor provided with a circuit for varying an electronically scanning speed.
Claim 35
Independent Claim 52 words
The apparatus as claimed in any of claims 11-13, wherein the photoelectric converting means is comprised of a linear image sensor and a single-cell photoelectric tranducing element provided with a light shielding mask having an opening defined therein, said light shielding mask being positioned in front of a light receiving surface thereof.
Claim 36
Independent Claim 36 words
The apparatus as claimed in any of claims 11-13, further comprising a mechanism for automatically adjusting one of the surface to be tested, the image forming optical means and the photoelectric element to a focused position.
Claim 37
Independent Claim 36 words
The apparatus as claimed in any of claims 11-13, further comprising means for controlling any one of the temperatures, humidity and flow of air inside a space in which the surface to be tested is located.

References Cited (Backward Citations)

US3250177A Cited
US3771879A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-10 1993-01-09 1993-07-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-10 1997-01-09 1997-07-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-10 2001-01-09 2001-07-11 $7700.00 Window Closed / Lapsed

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