Self-locking corner structure

Claim 2

A self-locking corner structure for trays, cartons, lids, and the like, comprising: (a) a generally planar main panel, (b) first and second side panels foldable along fold lines relative to the main panel to positions normal to each other and to the main panel to form a corner structure, (c) one of said side panels having a flap portion at one end thereof foldable along a fold line to a position parallel and with one of its side surfaces adjacent to the other side panel, said flap portion having a sloping edge, (d) the other of said side panels having a tab portion foldable along a fold line generally parallel to said sloping edge with the side panels positioned normal to said main panel and normal to each other and with the flap folded to a position parallel to said other side panel, said tab portion being formed from the material of said other side panel; (e) said tab portion being foldable along said sloping fold line, over said sloping edge, and downwardly adjacent the other side surface of the flap thereby leaving a void in said other side panel previously occupied by said tab, and (f) means for holding said tab in said folded over position to lock said side panels in position normal to each other and said main panel.

Claim 3

The structure of claim 1 wherein said means for holding further comprises a slot into which the end of said tab extends in locking engagement.

Claim 4

The structure of claim 2 wherein said slot is near an edge of the main panel directly below said sloping edge of said flap with said flap folded to a position parallel to said other side panel.

Claim 5

The structure of claim 1 wherein said entire structure is formed from a die-cut blank with means defining said fold lines.

Claim 6

The structure of claim 1 wherein said sloping edge slopes downwardly at about 45° with respect to the planar surface of said main panel.

Claim 7

The structure of claim 1 wherein said flap has a second sloping edge that extends from the other sloping edge away from the corner and that slopes upwardly with respect to the planar surface of said main panel.

Claim 8

A tray or the like comprising a generally planar main panel and side panels foldable along fold lines relative to the main panel to positions normal to each other and to the main panel, the tray formed from a die-cut blank having means defining the fold lines and having corner structures, each such corner structure further comprising: (a) the generally planar main panel, (b) adjacent side panels, (c) one of the adjacent side panels having a flap portion at one end thereof foldable along a fold line to a position parallel and with one of its side surfaces adjacent to the other side panel, said flap portion having a sloping edge, (d) the other of said adjacent side panels having a tab portion foldable along a fold line generally parallel to said sloping edge with the side panels positioned normal to the main panel and normal to each other and with the flap folded to a position parallel to said other side panel, said tab portion being formed from the material of said other side panel, (e) said tab portion being foldable along said sloping fold line, over said sloping edge, and downwardly adjacent the other side surface of the flap thereby leaving a void in said other side panel previously occupied by said tab, and (f) means for holding said tab in said folded over position to lock said adjacent side panels in position normal to each other and said main panel.

Claim 9

A tray or the like comprising a generally planar main panel and side panels foldable along fold lines relative to the main panel to positions normal to each other and to the main panel, the tray formed from a die-cut blank having means defining the fold lines and having corner structures, each such corner structure further comprising: (a) the generally planar main panel, (b) adjacent side panels, (c) one of the adjacent side panels having a flap portion at one end thereof foldable along a fold line to a position parallel and with one of its side surfaces adjacent to the other side panel, said flap portion having a sloping edge, (d) the other of said adjacent side panels having a tab portion foldable along a fold line generally parallel to said sloping edge with the side panels positioned normal to the main panel and normal to each other and with the flap folded to a position parallel to said other side panel, said tab portion being formed from the material of said other side panel, (e) said tab portion being foldable along said sloping fold line, over said sloping edge, and downwardly adjacent the other side surface of the flap thereby leaving a void in said other side panel previously occupied by said tab, and (f) means for holding said tab in said folded over position to lock said adjacent side panels in position normal to each other and said main panel.

Claim 10

The tray of claim 7 wherein said side panels are all the same height except for the locations of the voids left by the tab portions.

Claim 11

The tray of claim 7 wherein each tab portion is formed with the length of the tab portion extending generally along the length of the panel in which it is formed.

Claim 12

The tray of claim 7 wherein said means for holding further comprise slots into which the ends of said tabs extend in locking engagement.

Claim 13

The tray of claim 10 wherein said slots are near edges of the main panel directly below the sloping edges of the flaps with the flaps folded to positions parallel to said other side panels.

Claim 14

The tray of claim 7 wherein each flap has a second sloping edge that extends from the other sloping edge away from the corner and that slops upwardly with respect to the planar surface of the main panel.

Claim 15

The tray of claim 7 wherein said sloping edge slopes downwardly at about 45° with respect to the planar surface of said main panel.