Low insertion force circuit board connector assembly

Claim 2

In a low insertion force electrical connector system comprising an electrical connector receptacle having a plurality of electrical contacts arranged in at least two opposing rows and a low insertion force means selectively spacing apart the electrical contacts in one row from the electrical contacts in an opposing row to allow the insertion of an electrical plug member with a low insertion force and also providing engagement of said contacts in said one and said opposing rows with said plug member so that said receptacle contacts make electrical connection with desired contacts of said plug member; the improvement wherein, said electrical connector system further comprises: (a) means for aligning and locking said electrical plug member by positive engagement therewith within defined limits after insertion between one and opposing rows of contacts of said electrical connector receptacle; and means for actuating said low insertion force means and said aligning and locking means in a multi-phase operation wherein, prior to insertion of said plug member into said receptacle, said actuating means is initially moveable to actuate said low insertion force means to selectively space apart said rows of electrical contacts and wherein after insertion of said plug member between said rows of contacts of said receptacle said actuating means is initially moveable to actuate serially first said aligning and locking means to align and lock said plug member within said receptacle and then said low insertion force means to provide engagement of said receptacle contacts with said desired contacts of said plug member.

Claim 3

A system as in claim 1 wherein said actuating means is adapted to serially actuate said low insertion force means and aligning and locking means in a reverse fashion to first space apart said receptacle contacts and to then unlock said plug member to allow said plug member to be removed from said receptacle with a low force.

Claim 4

A system as in claim 2 wherein said plug member comprises a portion of at least one of an electronic module and a first circuit board.

Claim 5

A system as in claim 3 wherein said receptacle is mounted on a second circuit board and electrically connected therewith.

Claim 6

A system as in claim 4 wherein each of said one and opposing rows of receptacle contacts comprises alternating high and low contacts.

Claim 7

A system as in claim 5 wherein respective high contacts in said one row oppose respective low contacts in said opposing row and wherein respective low contacts in said one row oppose respective high contacts in said opposing row.

Claim 8

A system as in claim 6 wherein said receptacle contacts comprise first portions of respective spring members wherein said low insertion force means comprises cam means and follower means for deflecting or undeflecting spring members to provide said spacing apart or said engagement of said receptacle contacts.

Claim 9

A system as in claim 7 wherein said aligning and locking means comprises at least one first lever means pivotally supported by said receptacle, said lever means including at its free end at least one first projection which is adapted to be pivotally inserted into a corresponding alignment hole in said plug member.

Claim 10

A system as in claim 8 wherein said aligning and locking means includes at least two of said first lever means respectively arranged at opposing ends of said receptacle.

Claim 11

In a low insertion force electrical connector system comprising an electrical connector receptacle mounted on a second circuit board and electrically connected therewith and having a plurality of electrical contacts arranged in at least two opposing rows and a low insertion force means selectively spacing apart the electrical contacts in one row from the electrical contacts in an opposing row to allow the insertion of an electrical plug member with a low insertion force and also providing engagement of said contacts in said one and said opposing rows with said plug member so that said receptacle contacts make electrical connection with desired contacts of said plug member, said plug member comprising a portion of at least one of an electronic module and a first circuit board; the improvement wherein each of said one and opposing rows of receptacle contacts comprises alternating high and low contacts, said respective high contacts in said one row opposing said respective low contacts in said opposing row and said respective low contacts in said one row opposing said respective high contacts in said opposing row, said receptacle contacts also comprising first portions of respective spring members and wherein said low insertion force means comprises cam means and follower means for deflecting or undeflecting said spring members to provide said spacing apart or said engagement of said receptacle contacts and wherein said electrical connector system further comprises: (a) means for aligning and locking said electrical plug member by positive engagement therewith within defined limits after insertion between one and opposing rows of contacts of said electrical connector receptacle, said aligning and locking means comprising at least two first lever means pivotally supported by said receptacle, said first lever means respectively arranged at opposing ends of said receptacle, each of said first lever means including at its free end at least one first projection which is adapted to be pivotally inserted into a corresponding alignment hole in said plug member; and (b) means for actuating said low insertion force means and said aligning and locking means in a multi-phase operation wherein, prior to insertion of said plug member into said receptacle, said actuating means is adapted to actuate said low insertion force means to selectively space apart said rows of electrical contacts and wherein after insertion of said plug member between said rows of contacts of said receptacle said actuating means is adapted to actuate serially first said aligning and locking means to align and lock said plug member within said receptacle and then said low insertion force means to provide engagement of said receptacle contacts with said desired contacts of said plug member, and wherein said actuating means is adapted to serially actuate said low insertion force means and aligning and locking means in a reverse fashion to first space apart said receptacle contacts and to then unlock said plug member to allow said plug member to be removed from said receptacle with a low force, said actuating means comprising two second lever means respectively secured to said cam means at opposing ends thereof and of said receptacle and said second lever means including a tab portion for engaging said first lever means to pivot said first lever means between respective locking and unlocking positions.

Claim 12

In a low insertion force electrical connector system comprising an electrical connector receptacle mounted on a second circuit board and electrically connected therewith and having a plurality of electrical contacts arranged in at least two opposing rows and a low insertion force means selectively spacing apart the electrical contacts in one row from the electrical contacts in an opposing row to allow the insertion of an electrical plug member with a low insertion force and also providing engagement of said contacts in said one and said opposing rows with said plug member so that said receptacle contacts make electrical connection with desired contacts of said plug member, said plug member comprising a portion of at least one of an electronic module and a first circuit board; the improvement wherein each of said one and opposing rows of receptacle contacts comprises alternating high and low contacts, said respective high contacts in said one row opposing said respective low contacts in said opposing row and said respective low contacts in said one row opposing said respective high contacts in said opposing row, said receptacle contacts also comprising first portions of respective spring members and wherein said low insertion force means comprises cam means and follower means for deflecting or undeflecting said spring members to provide said spacing apart or said engagement of said receptacle contacts and wherein said electrical connector system further comprises: (a) means for aligning and locking said electrical plug member by positive engagement therewith within defined limits after insertion between one and opposing rows of contacts of said electrical connector receptacle, said aligning and locking means comprising at least two first lever means pivotally supported by said receptacle, said first lever means respectively arranged at opposing ends of said receptacle, each of said first lever means including at its free end at least one first projection which is adapted to be pivotally inserted into a corresponding alignment hole in said plug member; and (b) means for actuating said low insertion force means and said aligning and locking means in a multi-phase operation wherein, prior to insertion of said plug member into said receptacle, said actuating means is adapted to actuate said low insertion force means to selectively space apart said rows of electrical contacts and wherein after insertion of said plug member between said rows of contacts of said receptacle said actuating means is adapted to actuate serially first said aligning and locking means to align and lock said plug member within said receptacle and then said low insertion force means to provide engagement of said receptacle contacts with said desired contacts of said plug member, and wherein said actuating means is adapted to serially actuate said low insertion force means and aligning and locking means in a reverse fashion to first space apart said receptacle contacts and to then unlock said plug member to allow said plug member to be removed from said receptacle with a low force, said actuating means comprising two second lever means respectively secured to said cam means at opposing ends thereof and of said receptacle and said second lever means including a tab portion for engaging said first lever means to pivot said first lever means between respective locking and unlocking positions.

Claim 13

A system as in claim 1 wherein said tab portion comprises a cam and wherein said first lever means includes a follower portion contoured to provide said respective serial actuations.

Claim 14

A system as in claim 11 wherein said receptacle is configured so that said plug member can be inserted therein either longitudinally or transversely of a direction in which said one and opposing rows of receptacle contacts extend.

Claim 15

A system as in claim 12 wherein said first projection of said first lever means is adapted to align said plug member transversely of said direction in which said one and opposing rows of said receptacle contacts extend and further including means for obstructing the insertion of said plug member into said connector system when said means for actuating said low insertion force means is actuated.

Claim 16

A system as in claim 13 wherein said means for obstructing the insertion of said plug member is a second projection of said first lever means and wherein said receptacle includes a first end wall and a base wall limiting the depth to which said plug member can be inserted in said receptacle, said base wall comprising part of said follower means and wherein said second projection defines a second end wall of said receptacle.

Claim 17

A system as in claim 14 wherein said spring members are arranged to bias said receptacle contacts into engagement with said plug member and wherein said low force insertion means is adapted to deflect said spring members to space apart said respective rows of receptacle contacts.

Claim 18

A system as in claim 14 including a plurality of receptacles mounted in a parallel spaced relationship to said second circuit board with each of said receptacles having respectively associated therewith said low insertion force means, said aligning and locking means and said actuating means.

Claim 19

A system as in claim 14 wherein each of said spring members includes a second contact portion at an end thereof opposed to said first contact portion, said second contact portions being arranged in two opposing rows in said receptacle and being biased outwardly from the bottom thereof, said second contact portions being adapted to engage corresponding desired contacts of said second circuit board.

Claim 20

A system as in claim 14 wherein said receptacle includes a body shell member and a plurality of contact segments with each said segment including said one and opposing rows of receptacle contacts and wherein said segments are supported in a floating manner within said shell member, each of said segments including an alignment projection for insertion in a respective alignment hole in said second circuit board.

Claim 21

A system according to claim 18 wherein said follower means comprises a separate follower member supported by each said segment and wherein said cam means comprises a unitary member extending through all of said segments.

Claim 22

A system as in claim 19 including a plurality of receptacles mounted in a parallel spaced apart fashion to said second circuit board with each of said receptacles having respectively associated therewith said low insertion force means, said aligning and locking means and said actuating means.

Claim 23

A system as in claim 20 wherein each of said spring members includes a second contact portion at an end thereof opposed to said first contact portion, said second contact portion being arranged in two opposing rows in said receptacle and being biased outwardly from the bottom thereof, said second contact portions being adapted to engage corresponding desired contacts of said second circuit board.

Claim 24

A system as in claim 21 wherein said spring members are arranged to bias said respective contacts into engagement with said plug member and wherein said low force insertion means is adapted to deflect said spring members to space apart said respective rows of receptacle contact.

Claim 25

A system as in claim 22 further including means for operating said actuating means remotely of said second circuit board.

Claim 26

A circuit board assembly including: (a) a plug portion for insertion in an electrical connector receptacle; (b) two parallel rows of contact pads arranged on said plug portion with the pads in one of said rows being staggered relative to the pads in the other of said rows, whereby an increased number of connections can be made to said circuit board for a given size thereof; said plug portion having two alignment and locking holes, one of said holes being located adjacent one side of said plug portion and one end of said rows of said contact pads and the other of said holes being located adjacent an opposing side of said plug portion and the opposing end of said rows of said contact pads; said plug portion additionally having a notch in one side thereof; and actuating means on the receptacle including a projection movable between a distant unactuated position and an actuated position extending into said notch preventing removal of said plug portion from the electrical receptacle.

Claim 27

A circuit board assembly including: (a) a plug portion for insertion in an electrical connector receptacle; (b) two parallel rows of contact pads arranged on said plug portion with the pads in one of said rows being staggered relative to the pads in the other of said rows, whereby an increased number of connections can be made to said circuit board for a given size thereof; said plug portion having two alignment and locking holes, one of said holes being located adjacent one side of said plug portion and one end of said rows of said contact pads and the other of said holes being located adjacent an opposing side of said plug portion and the opposing end of said rows of said contact pads; said plug portion additionally having a notch in one side thereof; and actuating means on the receptacle including a projection movable between a distant unactuated position and an actuated position extending into said notch preventing removal of said plug portion from the electrical receptacle.