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US4837251A Expired / Lapsed US ⏱️ 0.0 years remaining

Dimensionally-stable lightweight core for composite structures

Assignee: United States Department of Energy
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Filing: 1988-02-08
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Granted: 1989-06-06
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Expires: 2008-02-08
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Abstract

Abstract A composition for a pressure molded core of a composite structure, including a thermal plastic resin. The composition also includes a component to reduce the coefficient of thermal expansion, a lightweight high compressive strength filler, and a blowing agent. The thermoplastic resin may be polyetheretherketone, the component may be carbon fibers, and the filler may be hollow glass microspheres.

Inventors

  • 👤 David W. Okey
  • 👤 John S. Church
  • 👤 Hossein Saatchi
  • 👤 John F. Scanlon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:32
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/35; C08J9/0085

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 64 words
A composition for a pressure molded core of a composite structure, consisting essentially of: a thermoplastic resin selected from the group consisting of polyetheretherketone, polyetherketone, poly arylene sulfide, poly arylene ketone, poly aryl sulfone, and poly aryl ether sulfone; an inorganic fibrous material filler to reduce the coefficient of thermal expansion; an inorganic hollow microsphere filler of high compressive strength; and a blowing agent.
Claim 2
Dependent Claim 64 words
A composition for a pressure molded core of a composite structure, consisting essentially of: a thermoplastic resin selected from the group consisting of polyetheretherketone, polyetherketone, poly arylene sulfide, poly arylene ketone, poly aryl sulfone, and poly aryl ether sulfone; an inorganic fibrous material filler to reduce the coefficient of thermal expansion; an inorganic hollow microsphere filler of high compressive strength; and a blowing agent.
Claim 3
Dependent Claim 11 words
The composition of claim 1 wherein said component comprises carbon fibers.
Claim 4
Dependent Claim 11 words
The composition of claim 1 wherein said component comprises glass fibers.
Claim 5
Dependent Claim 13 words
The composition of claim 1 wherein said hollow microspheres are fabricated of glass.
Claim 6
Dependent Claim 23 words
The composition of claim 1 wherein said microspheres are selected of a group to have on the order of 10,000 psi compressive strength.

References Cited (Backward Citations)

US3536656A Cited
US4077922A Cited
US4361453A Cited
US4363690A Cited
US4489181A Cited
US4595623A Cited
US4692480A Cited
US4738988A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-06-05 1992-12-05 1993-06-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-06-05 1996-12-05 1997-06-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-06-05 2000-12-05 2001-06-06 $7700.00 Window Closed / Lapsed

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