Fuel atomisation and metering valve for a fuel injection device of an internal combustion engine

Claim 1

A fuel metering and atomization valve for a fuel injection device of an internal combustion engine, comprising a casing, shutter member axially movable along a shutter member axis within said casing from a first position, in which it opens a passage to a fuel injection hole formed in a forward end of said casing itself, to a second position in which it closes this passage, a core of magnetic material provided with an annular collar and disposed within said casing, an armature fixed to said shutter member, an excitation winding of annular form for generating a magnetic field in said core to attract said armature and displace said shutter member to said first position, said winding being provided with a pair of pin-type electrical connectors and being disposed within a cavity of annular form defined between said casing and said core and armature, and a cap of plastic material provided with an annular rim connected to an upper end of said casing, said shutter member biased towards said second position by a spring, one end of said spring resting against a stop member, said stop member placed in a first hole in said core, said first hole being coaxial with said shutter member axis, said cap including an externally open cavity having an axis substantially orthogonal to said shutter member axis, the depth of said cavity being such that its bottom wall extends beyond said shutter member axis, said cap also having at least one second hole having an axis substantially orthogonal to said shutter member axis, the depth of said second hole being such that its bottom wall comprises said casing, each of said connectors being disposed in a hole in a corresponding straight conductive bar and projecting into said cavity beyond said shutter member axis, respective ends of said connectors and of said bars being connected together and embedded in said cap, said stop member forming a movable end wall of an elongated cavity of said casing, said stop member also separating said shutter member from said externally open cavity by a region having smaller mechanical strength than the remaining sections of said stop member, said cap being provided with a third hole for access to said elongated cavity, said elongated cavity configured for axially positioning said stop member within said first hole in said core whereby said stop member, by means of breaking said region after affixation of said stop member to said core, and said cap allow for a tool to traverse said second hole and plastically deform material of said core so as to fix said stop member with respect to said core.