US4832755A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Glass encapsulation of solar cell arrays to minimize voltage/plasma interaction effects in a space environment
Assignee: Boeing Co
•
Filing: 1987-08-11
•
Granted: 1989-05-23
•
Expires: 2007-08-11
Abstract
Abstract The solar cells of a photovoltaic solar cell array are protected from the effects of voltage/plasma interaction in a space environment. The solar array includes a glass enclosure having a substrate and superstrate with integral cell support ridges. The solar cells are held in place, without bonding, by the integral cell support ridges. The solar array is capable of withstanding severe temperature cycling, as the solar cells can freely expand and contract independent of the substrate or superstrate. In addition, a conductive grid is provided on the outer surface of the solar array to provide a zero-potential ground plane to reduce the electric field. The conductive grid provides additional protection against voltage/plasma interaction should the glass enclosure develop holes or cracks, for example, by the penetration of a micrometeor.
Inventors
- 👤 John R. Barton
- 👤 Amy C. Reiss
- 👤 Sidney W. Silverman
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 13:54
CPC Classifications
H; H10; H10F; H10F19/00; H10F19/90; H10F19/902; H10F19/904; B; B64; B64G; B64G1/00; B64G1/22; B64G1/42; B64G1/44; B64G1/443; H10F19/80; H10F77/00; H10F77/93; H10F77/933; H10F77/935; B64G1/52; B64G1/54; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y10; Y10S; Y10S136/00; Y10S136/291; Y10S136/292
Claims Analysis
Total Claims: 26
Claim 1
Independent Claim
79 words
A solar cell device comprising: (a) solar cell means for converting solar energy to electrical energy; (b) a substrate having cell supports extending from the inner surface thereof to contact and position said solar cell means without bonding; and (c) a superstrate having cell support ridges extending from the inner surface to contact and position said solar cell means without bonding said solar cell means to said cell supports of said substrate or said support ridges of said superstrate.
Claim 2
Dependent Claim
79 words
A solar cell device comprising: (a) solar cell means for converting solar energy to electrical energy; (b) a substrate having cell supports extending from the inner surface thereof to contact and position said solar cell means without bonding; and (c) a superstrate having cell support ridges extending from the inner surface to contact and position said solar cell means without bonding said solar cell means to said cell supports of said substrate or said support ridges of said superstrate.
Claim 3
Dependent Claim
17 words
A solar cell device as claimed in claim 1 wherein said substrate and said superstrate comprise glass.
Claim 4
Dependent Claim
16 words
A solar cell device as claimed in claim 2 wherein said glass is a borosilicate glass.
Claim 5
Dependent Claim
18 words
A solar cell device as claimed in claim 1 wherein said substrate and said superstrate are adhesively bonded.
Claim 6
Dependent Claim
18 words
A solar cell device as claimed in claim 2 wherein said substrate and said superstrate are electrostatically bonded.
Claim 7
Dependent Claim
25 words
A solar cell device as claimed in claim 1 further comprising a conductive grid network formed on the outer surfaces of said solar cell device.
Claim 8
Dependent Claim
18 words
A solar cell device as claimed in claim 2 wherein said substrate and said superstrate are fusion bonded.
Claim 9
Dependent Claim
18 words
A solar cell device as claimed in claim 1 wherein said substrate and said superstrate are non-adhesively bonded.
Claim 10
Dependent Claim
27 words
A solar cell device as claimed in claim 1 wherein said cell supports of said substrate are staggered with respect to said support ridges of said superstrate.
Claim 11
Dependent Claim
38 words
A solar cell device as claimed in claim 1 further comprising: (a) a peripheral substrate bonding ridge; and (b) a peripheral superstrate bonding ridge in bonding contact with the substrate bonding ridge to join the substrate and superstrate.
Claim 12
Dependent Claim
36 words
A solar cell device as claimed in claim 10 wherein said substrate bonding ridge and said superstrate bonding ridge are in bonding contact with one another along substantially the entire periphery of said solar cell device.
Claim 13
Dependent Claim
42 words
A solar cell device as claimed in claim 10 further comprising an intermediate bonding ridge disposed within said periphery of said substrate, and an intermediate superstrate support ridge disposed within said periphery of said superstrate for bonding the substrate and superstrate together.
Claim 14
Dependent Claim
25 words
A solar device as claimed in claim 1 further comprising a conductive grid network disposed on an outer surface of the device substrate and superstrate.
Claim 15
Dependent Claim
118 words
A solar cell array comprising: (a) a plurality of solar cells; (b) a substrate having integral cell supports formed on an inner surface of said substrate for supporting said solar cells above the surface; (c) a superstrate having integral support ridges for holding said solar cells in non-bonded contact with said integral cell supports of said substrate when said superstrate is bonded to said substrate to form an enclosed cell area that encloses said solar cells; (d) means for providing electrical connection of said solar cells from said enclosed cell area to an external element; and (e) a conductive grid network formed on the outer surfaces of said substrate and said superstrate for providing a zero-potential ground plane.
Claim 16
Dependent Claim
118 words
A solar cell array comprising: (a) a plurality of solar cells; (b) a substrate having integral cell supports formed on an inner surface of said substrate for supporting said solar cells above the surface; (c) a superstrate having integral support ridges for holding said solar cells in non-bonded contact with said integral cell supports of said substrate when said superstrate is bonded to said substrate to form an enclosed cell area that encloses said solar cells; (d) means for providing electrical connection of said solar cells from said enclosed cell area to an external element; and (e) a conductive grid network formed on the outer surfaces of said substrate and said superstrate for providing a zero-potential ground plane.
Claim 17
Dependent Claim
18 words
A solar cell array as claimed in claim 14 wherein said substrate and said superstrate are adhesively bonded.
Claim 18
Dependent Claim
18 words
A solar cell array as claimed in claim 14 wherein said substrate and said superstrate are non-adhesively bonded.
Claim 19
Dependent Claim
17 words
A solar cell array as claimed in claim 14 wherein said enclosed cell area is hermetically sealed.
Claim 20
Dependent Claim
29 words
A solar cell array as claimed in claim 14 wherein said integral cell supports of said substrate are staggered with respect to said integral support ridges of said superstrate.
Claim 21
Dependent Claim
31 words
A solar cell array as claimed in claim 14 wherein said substrate and said superstrate include corresponding bonding surfaces for interconnecting the substrate and superstrate and for enclosing the solar cells.
Claim 22
Dependent Claim
127 words
A solar cell array comprising: (a) a substrate having cell supports formed on the inner surface of said substrate; (b) a first protective layer placed in non-bonding contact with said cell supports of said substrate; (c) a plurality of solar cells placed in contact with said first protective layer; (d) a second protective layer placed over said solar cells; (e) a superstrate having cell contacts formed on a first surface of said glass superstrate and in non-bonding contact with said second protective layer to hold said solar cells in place; (f) means for providing external electrical contact to said solar cells; and (g) conductive grid means formed on an outer surface of at least one of said substrate and superstrate for providing a zero potential ground plane.
Claim 23
Dependent Claim
127 words
A solar cell array comprising: (a) a substrate having cell supports formed on the inner surface of said substrate; (b) a first protective layer placed in non-bonding contact with said cell supports of said substrate; (c) a plurality of solar cells placed in contact with said first protective layer; (d) a second protective layer placed over said solar cells; (e) a superstrate having cell contacts formed on a first surface of said glass superstrate and in non-bonding contact with said second protective layer to hold said solar cells in place; (f) means for providing external electrical contact to said solar cells; and (g) conductive grid means formed on an outer surface of at least one of said substrate and superstrate for providing a zero potential ground plane.
Claim 24
Dependent Claim
20 words
A solar cell array as claimed in claim 20 wherein said first and second protective layers are comprised of quartz.
Claim 25
Dependent Claim
122 words
A solar array comprising: (a) a plurality of solar cells; (b) a substrate having cell supports formed on an inner surface of said substrate for supporting said solar cells above the surface; (c) a superstrate having cell support ridges for holding said solar cells in non-bonded contact with said cell supports of said substrate when said superstrate is bonded to said substrate to form an enclosed cell area that encloses said solar cells; (d) means for providing electrical connection of said solar cells from said enclosed cell area to an external element; and (e) conductive grid network formed on at least one of an outer surface of said substrate and an outer surface of said superstrate for providing a zero-potential ground plane.
Claim 26
Dependent Claim
122 words
A solar array comprising: (a) a plurality of solar cells; (b) a substrate having cell supports formed on an inner surface of said substrate for supporting said solar cells above the surface; (c) a superstrate having cell support ridges for holding said solar cells in non-bonded contact with said cell supports of said substrate when said superstrate is bonded to said substrate to form an enclosed cell area that encloses said solar cells; (d) means for providing electrical connection of said solar cells from said enclosed cell area to an external element; and (e) conductive grid network formed on at least one of an outer surface of said substrate and an outer surface of said superstrate for providing a zero-potential ground plane.
References Cited (Backward Citations)
US2606215A
Cited
US3116171A
Cited
US4097308A
Cited
US4132570A
Cited
US4234351A
Cited
US4540843A
Cited
US4582953A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1992-05-22 | 1992-11-21 | 1993-05-23 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1996-05-22 | 1996-11-21 | 1997-05-23 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2000-05-22 | 2000-11-21 | 2001-05-23 | $7700.00 | Window Closed / Lapsed |