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US4826907A Expired / Lapsed US ⏱️ 0.0 years remaining

Acrylic or methacrylic resin emulsion coating composition, and its use

Assignee: Nippon Carbide Industries Co Inc
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Filing: 1985-10-04
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Granted: 1989-05-02
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Expires: 2005-10-04
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Abstract

Abstract An acrylic or methacrylic resin emulsion coating composition comprising a blended mixture composed of (1) 100 parts by weight as solid resin content of a copolymer resin emulsion [A], the copolymer resin therein having a glass transition temperature Tg(A), determined by the DSC method, of about -10 DEG to about -55 DEG C., and said copolymer resin emulsion [A] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and derived from acrylic and/or methacrylic monomers (a) and (b) specified in the claims in the presence of a polyoxyethylene/polyoxypropylene block copolymer, (2) 20 to 300 parts by weight as solid resin content of a copolymer emulsion [B], the copolymer resin therein having a glass transition temperature Tg(B), determined by the DSC method, of less than 0 DEG C., and satisfying the following equation Tg(B)-Tg(A)=10 DIFFERENCE 55 DEG C. and said copolymer resin emulsion [B] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and derived from acrylic and/or methacrylic monomers (a)' and (b)' specified in the claims in the presence of a polyoxyethylene/polyoxypropylene block copolymer, and (3) about 0.2 to about 10 parts by weight, based on the total weight as solid resin content of emulsions [A] and [B], of a water-soluble polyvalent metal salt (C) of an inorganic or organic acid, the metal salt (C) having a solubility of at least 5 when it is expressed as the grams of said metal salt dissolved in 100 g of water at 20 DEG C.

Inventors

  • 👤 Kazuhiro Murao
  • 👤 Akira Maruta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 23:21
CPC Classifications
C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C08; C08K; C08K3/00; C08K3/18; C08K3/24; C08L; C08L2205/00; C08L2205/02; C08L33/00; C08L33/04; C08L33/06

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 308 words
An acrylic or methacrylic resin emulsion coating composition comprising a blended mixture composed of (1) 100 parts by weight as solid resin content of a copolymer resin emulsion [A], the copolymer resin therein having a glass transition temperature Tg(A), determined by the DSC method, of -10° to about -55° C., and said copolymer resin emulsion [A] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and prepared by emulsion copolymerization of from 95 to 99.5% by weight of at least one monomeric ester (a) of at least one of acrylic and methacrylic acid and 0.5 to 5% by weight of at least one alpha,beta-unsaturated carboxylic acid (b) in the presence of, as a nonionic surface-active agent, a polyoxyethylene/polyoxypropylene block copolymer, (2) 20 to 300 parts by weight as solid resin content of a copolymer resin emulsion [B], the copolymer resin therein having a glass transition temperature Tg(B), determined by the DSC method, of less than 0° C., and satisfying the following equation 10° C.≦Tg(B)-Tg(A)≦55° C. and said copolymer resin emulsion [B] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and prepared by emulsion copolymerization of from 95 to 99.5% by weight of at least one monomeric ester (a)' of at least one of acrylic and methacrylic acid and 0.5 to 5% by weight of at least one alpha,beta-unsaturated carboxylic acid (b)' in the presence of, as a nonionic surface-active agent, a polyoxyethylene/polyoxypropylene block copolymer, and (3) about 0.2 to about 10 parts by weight per 100 parts of resins, as solids, of emulsions [A] and [B] combined, of a water-soluble polyvalent metal salt [C] of an inorganic or organic acid, the metal salt [C] having a solubility of at least 5 when it is expressed as the grams of said metal salt dissolved in 100 g of water at 20° C.
Claim 2
Dependent Claim 308 words
An acrylic or methacrylic resin emulsion coating composition comprising a blended mixture composed of (1) 100 parts by weight as solid resin content of a copolymer resin emulsion [A], the copolymer resin therein having a glass transition temperature Tg(A), determined by the DSC method, of -10° to about -55° C., and said copolymer resin emulsion [A] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and prepared by emulsion copolymerization of from 95 to 99.5% by weight of at least one monomeric ester (a) of at least one of acrylic and methacrylic acid and 0.5 to 5% by weight of at least one alpha,beta-unsaturated carboxylic acid (b) in the presence of, as a nonionic surface-active agent, a polyoxyethylene/polyoxypropylene block copolymer, (2) 20 to 300 parts by weight as solid resin content of a copolymer resin emulsion [B], the copolymer resin therein having a glass transition temperature Tg(B), determined by the DSC method, of less than 0° C., and satisfying the following equation 10° C.≦Tg(B)-Tg(A)≦55° C. and said copolymer resin emulsion [B] being an aqueous emulsion-copolymerization product being free from a copolymerizable diallyl component and prepared by emulsion copolymerization of from 95 to 99.5% by weight of at least one monomeric ester (a)' of at least one of acrylic and methacrylic acid and 0.5 to 5% by weight of at least one alpha,beta-unsaturated carboxylic acid (b)' in the presence of, as a nonionic surface-active agent, a polyoxyethylene/polyoxypropylene block copolymer, and (3) about 0.2 to about 10 parts by weight per 100 parts of resins, as solids, of emulsions [A] and [B] combined, of a water-soluble polyvalent metal salt [C] of an inorganic or organic acid, the metal salt [C] having a solubility of at least 5 when it is expressed as the grams of said metal salt dissolved in 100 g of water at 20° C.
Claim 3
Dependent Claim 31 words
The composition of claim 1 wherein the copolymer resins in the copolymer resin emulsions [A] and [B] have an average particle diameter in the range of from 0.25 to 0.60 micron.
Claim 4
Dependent Claim 69 words
The composition of claim 1 wherein the ester (a) or (a)' is at least one member selected from the group consisting of C 1 -C 10 alkyl esters of acrylic acid, C 1 -C 10 alkyl esters of methacrylic acid, glycidyl esters of acrylic acid, glycidlyl esters of methacrylic acid, hydroxy-(C 1 -C 4 )alkyl esters of acrylic acid and hydroxy-(C 1 -C 4 )alkyl esters of methacrylic acid.
Claim 5
Dependent Claim 39 words
The composition of claim 1 wherein the alpha, beta-unsaturated carboxylic acid (b) or (b)' is at least one member selected from the group consisting of alpha, beta-unsaturated carboxylic acids having 3, 4 or 5 carbon atoms and anhydrides thereof.
Claim 6
Dependent Claim 39 words
The coating composition of claim 1 wherein the water-soluble polyvalent metal salt [C] is at least one metal salt selected from the group consisting of lower aliphatic carboxylic acid salts, hydrochlorides, sulfates and nitrites of divalent or trivalent metals.
Claim 7
Dependent Claim 39 words
The coating composition of claim 1 wherein the total solids resin content of the copolymer resin emulsions [A] and [B] is about 30 to about 70% by weight based on the total weight of the emulsions [A] and [B].
Claim 8
Dependent Claim 38 words
The coating composition of claim 1 which further comprises at least one additive selected from the group consisting of other water-dispersible resins, fillers, coloring agents, antiseptics, dispersing agents, thickening agents, thixotropic agents, antifreezing agents and pH adjusting agents.
Claim 9
Dependent Claim 56 words
The composition of claim 1 wherein the esters (a) and (a)' are independently selected from the group consisting of methylacrylate, ethylacrylate, butylacrylate, 2-ethylhexylacrylate, methylmethacrylate, butylmethacrylate, 2-ethylhexylmethacrylate and mixtures thereof; and wherein the alpha,beta-unsaturated carboxylic acids (b) and (b)' are each independently selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid and mixtures thereof.

References Cited (Backward Citations)

US2754280A Cited
US2972592A Cited
US4384069A Cited
US4543386A Cited
US4543387A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-01 1992-10-31 1993-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-01 1996-10-31 1997-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-01 2000-10-31 2001-05-02 $7700.00 Window Closed / Lapsed

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