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US4824522A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabrication of polydiacetylene waveguides

Assignee: STANFORD UNIVERSITY OTL LLC
•
Filing: 1988-04-01
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Granted: 1989-04-25
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Expires: 2008-04-01
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Abstract

Abstract Novel optical waveguides and methods for their fabrication are provided. The waveguides are made from polydiacetylene materials. The waveguides are made by a bilayer process wherein a film made from a soluble polydiacetylene material is applied to a substrate and a silicon-containing imaging layer is applied atop the polyacetylene layer. Thereafter a pattern is produced in the imaging layer, for example, by photolithographic methods, and the pattern is transferred to the underlying polydiacetylene layer by exposure to an oxygen plasma. Polydiacetylene waveguides greater than 0.4 microns thickness are thereby produced.

Inventors

  • 👤 Gregory L. Baker
  • 👤 Cynthia F. Klausner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:25
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/10; G02B6/12; G02B6/13

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 76 words
A process for the manufacture of optical waveguides comprising applying a first layer of an optical material made from a soluble polydiacetylene to a substrate, applying a second layer atop said first layer, producing a pattern in said second layer, and transferring said pattern to said first layer by exposing said second layer to a reactive ion etching environment, said second layer being made from a material which is resistant to said reactive ion etching environment.
Claim 2
Dependent Claim 76 words
A process for the manufacture of optical waveguides comprising applying a first layer of an optical material made from a soluble polydiacetylene to a substrate, applying a second layer atop said first layer, producing a pattern in said second layer, and transferring said pattern to said first layer by exposing said second layer to a reactive ion etching environment, said second layer being made from a material which is resistant to said reactive ion etching environment.
Claim 3
Dependent Claim 54 words
The method of claim 1 wherein said optical material is a soluble polydiacetylene having the general formula ═[C(R)--C═C--C(R')]═ wherein R and R' are C 1 -C 50 aliphatic groups, aromatic groups, or a combination of aliphatic and aromatic groups, with or without heteroatoms, and wherein R and R' may be the same or different.
Claim 4
Dependent Claim 14 words
The method of claim 1 wherein said optical material is poly(4BCMU), poly(3BCMU), or poly(TS12).
Claim 5
Dependent Claim 11 words
The method of claim 1 wherein said optical material is poly(4BCMU).
Claim 6
Dependent Claim 15 words
The method of claim 1 wherein said reactive ion etching environment comprises an oxygen plasma.
Claim 7
Dependent Claim 15 words
The method of claim 1 wherein said second layer is made from a silicon-containing material.
Claim 8
Dependent Claim 15 words
The method of claim 1 wherein said second layer is made from a silicon-containing polyacetylene.
Claim 9
Dependent Claim 15 words
The method of claim 1 wherein said second layer is made from a trimethylsilyl-substituted polyacetylene.
Claim 10
Dependent Claim 19 words
The method of claim 1 wherein said pattern is developed in said second layer by a positive photolithographic process.
Claim 11
Dependent Claim 16 words
The method of claim 1 wherein said first layer has a thickness of about 0.8-2 microns.
Claim 12
Dependent Claim 26 words
The method of claim 1 wherein said pattern on said first layer comprises strips having a width and a depth of about 0.8 to 2 microns.
Claim 13
Dependent Claim 28 words
The method of claim 1 further comprising applying a barrier layer between said first and second layers, said barrier layer preventing intermixing of said first and second layers.
Claim 14
Dependent Claim 13 words
The method of claim 12 wherein said barrier layer is a carbon-containing substrate.
Claim 15
Dependent Claim 10 words
The method of claim 12 wherein said barrier is poly(vinylalcohol).
Claim 16
Independent Claim 88 words
A method for applying a film pattern of small geometry to a substrate, comprising applying a first layer comprising an optical material to a substrate, said optical material being made from a soluble polydiacetylene, applying a second layer atop said first layer, producing a pattern of small geometry in said second layer, and transferring said pattern to said first layer by exposing said second layer to a reactive ion etching environment, said second layer being made from a material which is resistant to said reactive ion etching environment.
Claim 17
Independent Claim 88 words
A method for applying a film pattern of small geometry to a substrate, comprising applying a first layer comprising an optical material to a substrate, said optical material being made from a soluble polydiacetylene, applying a second layer atop said first layer, producing a pattern of small geometry in said second layer, and transferring said pattern to said first layer by exposing said second layer to a reactive ion etching environment, said second layer being made from a material which is resistant to said reactive ion etching environment.
Claim 18
Dependent Claim 54 words
The method of claim 15 wherein said optical material is a soluble polydiacetylene having the general formula ═[C(R)--C═C--C(R')]═ wherein R and R' are C 1 -C 50 aliphatic groups, aromatic groups, or a combination of aliphatic and aromatic groups, with or without heteroatoms, and wherein R and R' may be the same or different.
Claim 19
Dependent Claim 14 words
The method of claim 15 wherein said optical material is poly(4BCMU), poly(3BCMU) or poly(TS12).
Claim 20
Dependent Claim 11 words
The method of claim 15 wherein said optical material is poly(4BCMU).
Claim 21
Dependent Claim 15 words
The method of claim 15 wherein said reactive ion etching environment comprises an oxygen plasma.
Claim 22
Dependent Claim 15 words
The method of claim 15 wherein said second layer is made from a silicon-containing material.
Claim 23
Dependent Claim 15 words
The method of claim 14 wherein said second layer is made from a silicon-containing polyacetylene.
Claim 24
Dependent Claim 16 words
The method of claim 15 wherein said second layer is made from a trimethyl silyl-substituted polyacetylene.
Claim 25
Dependent Claim 21 words
The method of claim 15 wherein said pattern is produced by irradiating said second layer with ultraviolet light through a photomask.
Claim 26
Dependent Claim 19 words
The method of claim 15 wherein said pattern is produced in said second layer by a positive photolithographic process.
Claim 27
Dependent Claim 59 words
An optical waveguide, comprising a substrate, a film layer on said substrate, and a top layer on said film layer, said film layer having an index of refraction greater than that of said substrate and said top layer, said film layer having a thickness of about 0.8 to 2 microns, said film layer being made from a soluble polydiacetylene.
Claim 28
Dependent Claim 59 words
An optical waveguide, comprising a substrate, a film layer on said substrate, and a top layer on said film layer, said film layer having an index of refraction greater than that of said substrate and said top layer, said film layer having a thickness of about 0.8 to 2 microns, said film layer being made from a soluble polydiacetylene.
Claim 29
Dependent Claim 56 words
The optical waveguide of claim 25, wherein said film is made from a soluble polydiacetylene having the general formula ═[C(R)--C═C--C(R')]═ wherein R and R' are C 1 -C 50 aliphatic groups, aromatic groups, or a combination of aliphatic and aromatic groups, with or without heteroatoms, and wherein R and R' may be the same or different.
Claim 30
Dependent Claim 16 words
The optical waveguide of claim 25, wherein said film is made from poly(4BCMU), poly(3BCMU), or poly(TS12).
Claim 31
Dependent Claim 13 words
The optical waveguide of claim 25, wherein said film is made from poly(4BCMU).
Claim 32
Dependent Claim 11 words
The optical waveguide of claim 25, wherein said film comprises strips.
Claim 33
Dependent Claim 23 words
The optical waveguide of claim 25, wherein said film comprises strips having a width and a depth of about 0.8 to 2 microns.
Claim 34
Dependent Claim 21 words
The optical waveguide of claim 25, wherein said film comprises strips having a width and a depth of about 1.5 microns.

References Cited (Backward Citations)

US4609252A Cited
US4610502A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-04-24 1992-10-24 1993-04-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-04-24 1996-10-24 1997-04-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-04-24 2000-10-24 2001-04-25 $7700.00 Window Closed / Lapsed

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