Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
303 words
A low insertion force mating electrical contact structure comprising: a pair of hermaphroditic terminals, each terminal including a base and two cantilevered contact beams unitary with and extending forwardly from said base, each said contact beam having a rear end adjacent said base and an opposed front end, said beams each including a plurality of bends such that said beams are disposed generally on opposite sides of a central plane, each beam further including: a front cam surface adjacent the front end angularly aligned to said central plane; a front contact surface intermediate said front cam surface and said rear end spaced from said central plane and defined on a surface of said beam facing toward the central plane; a rear cam surface angularly aligned to said central plane intermediate said front contact surface and said rear end; and a rear contact surface intermediate said rear cam surface and said base extending parallel to and spaced from said central plane and defined on a surface of said beam facing away from the central plane, each terminal thereby including a pair of opposed front contact surfaces spaced at a first distance apart and a pair of opposed rear contact surfaces spaced at a second distance apart which is greater than said first distance apart, whereby, as the pair of terminals are mated, the front cam surfaces of each terminal slidingly engage the rear cam surfaces of the other terminal and the front contact surfaces of each terminal are gradually deflected away from the central plane from said first distance apart to said second distance apart until a final mated position is achieved wherein the front contact surfaces of each terminal are electrically engaged on the rear contact surfaces of the other terminal to provide four independent points of electrical contact between the mated terminals.
Claim 2
Dependent Claim
303 words
A low insertion force mating electrical contact structure comprising: a pair of hermaphroditic terminals, each terminal including a base and two cantilevered contact beams unitary with and extending forwardly from said base, each said contact beam having a rear end adjacent said base and an opposed front end, said beams each including a plurality of bends such that said beams are disposed generally on opposite sides of a central plane, each beam further including: a front cam surface adjacent the front end angularly aligned to said central plane; a front contact surface intermediate said front cam surface and said rear end spaced from said central plane and defined on a surface of said beam facing toward the central plane; a rear cam surface angularly aligned to said central plane intermediate said front contact surface and said rear end; and a rear contact surface intermediate said rear cam surface and said base extending parallel to and spaced from said central plane and defined on a surface of said beam facing away from the central plane, each terminal thereby including a pair of opposed front contact surfaces spaced at a first distance apart and a pair of opposed rear contact surfaces spaced at a second distance apart which is greater than said first distance apart, whereby, as the pair of terminals are mated, the front cam surfaces of each terminal slidingly engage the rear cam surfaces of the other terminal and the front contact surfaces of each terminal are gradually deflected away from the central plane from said first distance apart to said second distance apart until a final mated position is achieved wherein the front contact surfaces of each terminal are electrically engaged on the rear contact surfaces of the other terminal to provide four independent points of electrical contact between the mated terminals.
Claim 3
Dependent Claim
18 words
A mating contact structure as in claim 1, wherein each said rear cam surface intersects said central plane.
Claim 4
Dependent Claim
30 words
A mating contact structure as in claim 1, wherein the front and rear cam surfaces of each said contact beam are disposed at approximately equal angles to said central plane.
Claim 5
Dependent Claim
22 words
A mating contact structure as in claim 1, wherein each terminal is stamped and formed from generally flat metallic sheet metal stock.
Claim 6
Dependent Claim
44 words
A mating contact structure as in claim 1, wherein said front cam surface is spaced from and angularly aligned to said central plane such that the distance between said central plane and said front cam surface is greater at greater distances from said base.
Claim 7
Dependent Claim
51 words
A mating contact structure as in claim 1, wherein each of said contact beams is formed such that the distance between the central plane and the portion of said rear cam surface most distant from said base is greater than the distance between said central plane and said front contact surface.
Claim 8
Dependent Claim
18 words
A mating contact structure as in claim 1, wherein said contact beams are disposed in spaced-apart parallel relationship.
Claim 9
Dependent Claim
30 words
A mating contact structure as in claim 1, wherein the contact beams of each terminal are symmetrically bent with respect to one another on opposite sides of the central plane.