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US4814028A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming filled protective sheath on coupled wire conductors

Assignee: Yazaki Corp
•
Filing: 1987-11-12
•
Granted: 1989-03-21
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Expires: 2007-11-12
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Abstract

Abstract To reliably sheath two coupled conductors of two wires, a tube made of a light transmittable material is fitted to the two coupled conductors and adjoining wire insulating covers; a photohardening resin is put into a gap formed between the tube and the wires; and the photohardening resin is irradiated from outside the tube with an ultraviolet ray into hard polymer. The sheath thus formed is resistant against moisture and strong in mechanical strength.

Inventors

  • 👤 Atsushi Sawaki
  • 👤 Mamoru Ono
  • 👤 Toshio Okazaki
  • 👤 Kohji Naruse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 04:58
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/70; H02; H02G; H02G15/00; H02G15/003

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 149 words
A method of forming a protective sheath on coupled wire conductors of at least two wires each having a conductor and an insulating cover, which comprises the following steps of (a) removing the insulating cover from each wire to expose each wire conductor to be coupled; (b) coupling at least two exposed conductors to each other; (c) fitting a tube made of a light transmittable material to the two coupled wires so as to cover the coupled wire conductors and adjoining insulating covers of the two wires; (d) closing one end of the light transmittable tube into contact with at least one insulating cover by winding a transparent adhesive tape around said one end of the light transmittable tube; (e) putting a photohardening resin into a gap formed between the tube and the wires; and (f) irradiating the photohardening resin from outside the tube with light into hard polymer.
Claim 2
Independent Claim 149 words
A method of forming a protective sheath on coupled wire conductors of at least two wires each having a conductor and an insulating cover, which comprises the following steps of (a) removing the insulating cover from each wire to expose each wire conductor to be coupled; (b) coupling at least two exposed conductors to each other; (c) fitting a tube made of a light transmittable material to the two coupled wires so as to cover the coupled wire conductors and adjoining insulating covers of the two wires; (d) closing one end of the light transmittable tube into contact with at least one insulating cover by winding a transparent adhesive tape around said one end of the light transmittable tube; (e) putting a photohardening resin into a gap formed between the tube and the wires; and (f) irradiating the photohardening resin from outside the tube with light into hard polymer.
Claim 3
Independent Claim 148 words
A method of forming a protective sheath on coupled wire conductors of at least two wires each having a conductor and an insulating cover, which comprises the following steps of (a) removing the insulating cover from each wire to expose each wire conductor to be coupled; (b) coupling at least two exposed conductors to each other; (c) fitting a tube made of a light transmittable material to the two coupled wires so as to cover the coupled wire conductors and adjoining insulating covers of the two wires; (d) closing one end of the light transmittable tube into contact with at least one insulating cover by melting and fixing said one end of the tube with an ultrasonic welder; (e) putting a photohardening resin into a gap formed between the tube and the wires; and (f) irradiating the photohardening resin from outside the tube with light into hard polymer.
Claim 4
Independent Claim 148 words
A method of forming a protective sheath on coupled wire conductors of at least two wires each having a conductor and an insulating cover, which comprises the following steps of (a) removing the insulating cover from each wire to expose each wire conductor to be coupled; (b) coupling at least two exposed conductors to each other; (c) fitting a tube made of a light transmittable material to the two coupled wires so as to cover the coupled wire conductors and adjoining insulating covers of the two wires; (d) closing one end of the light transmittable tube into contact with at least one insulating cover by melting and fixing said one end of the tube with an ultrasonic welder; (e) putting a photohardening resin into a gap formed between the tube and the wires; and (f) irradiating the photohardening resin from outside the tube with light into hard polymer.

References Cited (Backward Citations)

US3607507A Cited
US3550765A Cited
US3597528A Cited
GB1310809A Cited
US4220619A Cited
GB1479653A Cited
GB1535986A Cited
US4406719A Cited
US4664732A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-20 1992-09-19 1993-03-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-20 1996-09-19 1997-03-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-20 2000-09-19 2001-03-21 $7700.00 Window Closed / Lapsed

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