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US4812355A Expired / Lapsed US ⏱️ 0.0 years remaining

Finish laminates for high frequency circuits

Assignee: Chukoh Chemical Industries Ltd
•
Filing: 1988-03-22
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Granted: 1989-03-14
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Expires: 2008-03-22
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Abstract

Abstract A finish laminate for high-frequency circuits, which consists of a metal-covered multilayer structure composed of (I) at least one fundamental laminate in which a glass cloth layer (C) is laminated on at least one side of an ultrahigh molecular-weight polyethylene layer (A) with an adhesive layer (B) interposed between the layers (C) and (A), one fundamental laminate being able to be laminated on another with an adhesive layer (B) interposed therebetween, and (II) a metal foil laminated on at least one outermost layer of the multilayer structure with an adhesive layer interposed therebetween. In one embodiment, the glass cloth layer may be impregnated with a curable thermosetting resin or with this resin and a thermoplastic resin to form a resin-containing glass cloth layer (C 1 ) or (C 2 ), thereby dispensing with an adhesive layer (B) when laminating a metal foil on the outermost layer of the multilayer structure.

Inventors

  • 👤 Shigeki Yokoyama
  • 👤 Takeshi Kamiya
  • 👤 Takeo Niikawa
  • 👤 Masakatsu Nagase
  • 👤 Tetujiro Kuroishi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 22:27
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/14; B32B27/00; B32B27/12; B32B27/32; B32B7/00; B32B7/04; B32B7/12; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/0353; H05K1/036; H05K3/00; H05K3/38; H05K3/386; B32B2250/00; B32B2250/40; B32B2311/00; B32B2311/12; B32B2323/00; B32B2323/04; B32B2457/00; B32B2457/08; H05K1/0213; H05K1/0237; H05K1/024; H05K1/0366; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0158; H05K2201/03; H05K2201/0332; H05K2201/0335; H05K2201/0355; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/31504; Y10T428/31551; Y10T428/31645; Y10T428/31678; Y10T428/31692; Y10T442/00; Y10T442/30; Y10T442/3382; Y10T442/3415; Y10T442/3423

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 122 words
A finish laminate for high-frequency circuits, which consists of a metal foil-covered multilayer structure composed of (I) at least one fundamental laminate in which a glass cloth layer (C) is laminated on at least one side of an ultrahigh molecular-weight polyethylene layer (A) with an adhesive layer (B) interposed therebetween, the layer (B) being made of at least one member selected from the group consisting of unsaturated carboxylic compound-modified polyolefins and epoxy group-containing olefinic polymers, one fundamental laminate being able to be laminated with another by interposing therebetween an adhesive layer (B), and (II) a metal foil (D) laminated on at least one outermost layer of the multilayer structure with an adhesive layer (B) interposed between said metal foil and outermost layer.
Claim 2
Dependent Claim 122 words
A finish laminate for high-frequency circuits, which consists of a metal foil-covered multilayer structure composed of (I) at least one fundamental laminate in which a glass cloth layer (C) is laminated on at least one side of an ultrahigh molecular-weight polyethylene layer (A) with an adhesive layer (B) interposed therebetween, the layer (B) being made of at least one member selected from the group consisting of unsaturated carboxylic compound-modified polyolefins and epoxy group-containing olefinic polymers, one fundamental laminate being able to be laminated with another by interposing therebetween an adhesive layer (B), and (II) a metal foil (D) laminated on at least one outermost layer of the multilayer structure with an adhesive layer (B) interposed between said metal foil and outermost layer.
Claim 3
Dependent Claim 28 words
A finish laminate according to claim 1, wherein the layers (A), (B), (C) and (D) have thicknesses of 30-1000 μm, 10-100 μm, 30-100 μm and 5-70 μm, respectively.
Claim 4
Dependent Claim 34 words
A finish laminate according to claim 1, wherein the ultrahigh polyethylene layer (A), 4 of the adhesive layer (B) and two of the metal foil (D) are laminated together in the order of D/B/C/B/A/B/C/B/D.
Claim 5
Dependent Claim 32 words
A finish laminate according to claim 1, wherein the ultrahigh molecular-weight polyethylene of the layer (A) has a limiting viscosity number of at least 8 dl/g in decalin solution at 135° C.
Claim 6
Dependent Claim 48 words
A finish laminate according to claim 1, wherein the carboxylic compound is an unsaturated carboxylic acid or a derivative thereof, and the adhesive layer (B) is obtained by adding the unsaturated carboxylic acid or derivatives thereof to polyolefin in an amount by weight of 0.05-10% of the polyolefin.
Claim 7
Dependent Claim 15 words
A finish laminate according to claim 1, wherein the metal foil is a copper foil.
Claim 8
Dependent Claim 41 words
A finish laminate according to claim 1, wherein the carboxylic compounds is maleic anhydride, and the epoxy group-containing olefinic polymers are those prepared from ethylene and unsaturated glycidyl group-containing monomer or from ethylene, unsaturated glycidyl group-containing monomer and ethylenically unsaturated monomer.
Claim 9
Dependent Claim 32 words
A finish laminate according to claim 7, wherein the epoxy group-containing olefinic polymers are those comprising, by weight, 50-99.95% of ethylene, 0.05-50% of glycidyl group-containing monomer and 0-49.95% of ethylenically unsaturated monomer.
Claim 10
Dependent Claim 19 words
A finish laminate according to claim 7, wherein the unsaturated glycidyl group-containing monomer is glycidyl acrylate or glycidyl methacrylate.
Claim 11
Dependent Claim 230 words
A finish laminate for high-frequency circuits, which consists of a metal foil-covered multilayer structure composed of (I) at least one fundamental laminate in which a member selected from a resin-containing glass cloth layer (C 1 ) impregnated with a curable resin and a resin-containing glass cloth layer (C 2 ) impregnated with both a curable resin and at least on ethylenic copolymer selected from the group consisting of ethylene-carboxylic acid copolymers, ethylene-carboxylic acid ester copolymers, ethylene-carboxylic acid-carboxylic acid ester copolymers and salts thereof, is laminated on at least one side of an ultrahigh molecular-weight polyethylene layer (A) with an adhesive layer (B) interposed between said resin-containing layer (C 1 ) or (C 2 ) and ultrahigh molecular-weight polyethylene layer (A), the layer (B) being made of at least one member selected from the group consisting of unsaturated carboxylic compound-modified polyolefins and epoxy group-containing olefinic polymers, one fundamental laminate being able to be laminated with another by interposing therebetween an adhesive layer (B), and (II) a metal foil (D) laminated on at least one outermost layer of the multilayer structure with the proviso that an adhesive layer (B) need not be interposed between the outermost layer and metal foil when said outermost layer is a resin-containing glass cloth layer (C 1 ) or (C 2 ), but it need be interposed therebetween when said outermost layer is a polyethylene layer (A).
Claim 12
Dependent Claim 230 words
A finish laminate for high-frequency circuits, which consists of a metal foil-covered multilayer structure composed of (I) at least one fundamental laminate in which a member selected from a resin-containing glass cloth layer (C 1 ) impregnated with a curable resin and a resin-containing glass cloth layer (C 2 ) impregnated with both a curable resin and at least on ethylenic copolymer selected from the group consisting of ethylene-carboxylic acid copolymers, ethylene-carboxylic acid ester copolymers, ethylene-carboxylic acid-carboxylic acid ester copolymers and salts thereof, is laminated on at least one side of an ultrahigh molecular-weight polyethylene layer (A) with an adhesive layer (B) interposed between said resin-containing layer (C 1 ) or (C 2 ) and ultrahigh molecular-weight polyethylene layer (A), the layer (B) being made of at least one member selected from the group consisting of unsaturated carboxylic compound-modified polyolefins and epoxy group-containing olefinic polymers, one fundamental laminate being able to be laminated with another by interposing therebetween an adhesive layer (B), and (II) a metal foil (D) laminated on at least one outermost layer of the multilayer structure with the proviso that an adhesive layer (B) need not be interposed between the outermost layer and metal foil when said outermost layer is a resin-containing glass cloth layer (C 1 ) or (C 2 ), but it need be interposed therebetween when said outermost layer is a polyethylene layer (A).
Claim 13
Dependent Claim 35 words
A finish laminate according to claim 10, wherein the layers (A), (B), (C 1 ), (C 2 ) and (D) have thicknesses of 30-1000 μm, 10-100 μm, 20-150 μm, 20-150 μm and 5-70 μm, respectively.
Claim 14
Dependent Claim 49 words
A finish laminate according to claim 10, wherein the ultrahigh molecular-weight polyethylene layer (A), two of the adhesive layer (B), two of the resin-containing glass cloth layer (C 1 ) and two of the metal foil (D) are laminated together in the order of D/C 1 /B/A/B/C 1 /D.
Claim 15
Dependent Claim 46 words
A finish laminate according to claim 10, wherein the ultrahigh polyethylene layer (A), two of the adhesive layer (B), the resin-containing glass cloth layer (C 2 ) and two of the metal foil (D) are laminated together in the order of D/C 2 /B/A/B/C 2 /D.
Claim 16
Dependent Claim 15 words
A finish laminate according to claim 10, wherein the curable resin is an epoxy resin.
Claim 17
Dependent Claim 49 words
A finish laminate according to claim 10, wherein the curable resin is a polyester resin, bisphenol type epoxy resin, resol-type phenol resin, melamine resin or diallyl phthalate resin, and the ethylenic copolymer is an ethylene-carboxylic acid copolymer, ethylene-carboxylic acid ester copolymer, ethylene-carboxylic acid-carboxylic acid ester copolymer or salts thereof.
Claim 18
Dependent Claim 27 words
A finish laminate according to claim 15, wherein the ethylenic copolymer is an ethylene-(meth)acrylic acid copolymer, ethylene-(meth)acrylic acid ester copolymer or ethylene-(meth)acrylic acid-(meth)acrylic acid ethyl ester copolymer.
Claim 19
Dependent Claim 22 words
A finish laminate according to claim 15, wherein the ethylenic copolymer has a viscosity average molecular weight of as low as 500-20000.
Claim 20
Dependent Claim 34 words
A finish laminate according to claim 17, wherein the ethylenic copolymer of a low molecular weight is obtained by thermally reducing in molecular weight such as ethylenic copolymer of a comparatively high molecular weight.

References Cited (Backward Citations)

US4378403A Cited
US4686133A Cited
US4707565A Cited
US4738890A Cited
US4713284A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-13 1992-09-12 1993-03-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-13 1996-09-12 1997-03-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-13 2000-09-12 2001-03-14 $7700.00 Window Closed / Lapsed

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