Exhaust system for marine propulsion

Claim 2

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof, said exhaust gas inlet means having an opening into said expansion chamber of lesser dimensions than the cross sectional area of said expansion chamber for the expansion of exhaust gases as they enter into said expansion chamber, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said exhaust gas outlet means extending through a lower wall of said outer housing and upwardly into said expansion chamber and being defined by a vertically extending wall having an inlet opening disposed above the lower surface of said expansion chamber and of smaller area than said cross sectional area of said expansion chamber for reducing the likelihood of water entering said expansion chamber from said exhaust gas outlet means.

Claim 3

An expansion chamber as set forth in claim 1 wherein the exhaust gas outlet means comprises a generally vertically extending tubular member.

Claim 4

An expansion chamber to the atmosphere as set forth in claim 1 wherein the outer housing defines a second chamber extending circumferentially around the horizontally extending expansion chamber and further including outlet means for delivering exhaust gases from said expansion chamber through said outer housing second chamber.

Claim 5

An expansion chamber as set forth in claim 3 wherein the outlet means is aligned with the exhaust gas outlet means.

Claim 6

An expansion chamber as set forth in claim 4 wherein the exhaust gas outlet means comprises a generally vertically extending tubular member.

Claim 7

An expansion chamber as set forth in claim 3 further including means for circulating cooling water through the second chamber of the expansion chamber.

Claim 8

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said exhaust gas outlet means extending through a lower wall of said outer housing and being defined by a vertically extending wall having an inlet opening disposed above the lower surface of said expansion chamber for reducing the likelihood of water entering said expansion chamber from said exhaust gas outlet means, said outer housing defining a second chamber extending circumferentially around said horizontally extending expansion chamber, outlet means for delivering exhaust gases from said expansion chamber to the atmosphere through said outer housing second chamber, means for circulating cooling water through said second chamber and means for draining water from said expansion chamber into said second chamber.

Claim 9

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said exhaust gas outlet means extending through a lower wall of said outer housing and being defined by a vertically extending wall having an inlet opening disposed above the lower surface of said expansion chamber for reducing the likelihood of water entering said expansion chamber from said exhaust gas outlet means, said outer housing defining a second chamber extending circumferentially around said horizontally extending expansion chamber, outlet means for delivering exhaust gases from said expansion chamber to the atmosphere through said outer housing second chamber, means for circulating cooling water through said second chamber and means for draining water from said expansion chamber into said second chamber.

Claim 10

An expansion chamber as set forth in claim 7 wherein the means for draining water from the expansion chamber comprises a discharge opening formed contiguous to the exhaust gas outlet means.

Claim 11

An expansion chamber as set forth in claim 8 further including check valve means cooperating with said water drain.

Claim 12

An expansion chamber as set forth in claim 8 wherein the water drain means is formed in the exhaust gas outlet means.

Claim 13

An expansion chamber as set forth in claim 8 wherein the water drain means is formed in an outwardly projecting portion of the outer housing which extends into the second chamber.

Claim 14

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means comprising a megaphone section formed integrally with said outer housing for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said exhaust gas outlet means extending through a lower wall of said outer housing and being defined by a vertically extending wall having an inlet opening disposed above the lower surface of said expansion chamber for reducing the likelihood of water entering said expansion chamber from said exhaust gas outlet means.

Claim 15

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means comprising a megaphone section formed integrally with said outer housing for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said exhaust gas outlet means extending through a lower wall of said outer housing and being defined by a vertically extending wall having an inlet opening disposed above the lower surface of said expansion chamber for reducing the likelihood of water entering said expansion chamber from said exhaust gas outlet means.

Claim 16

An expansion chamber as set forth in claim 12 wherein the megaphone section has a double wall construction.

Claim 17

An expansion chamber as set forth in claim 13 further including means for circulating cooling water through said megaphone section double wall construction.

Claim 18

An expansion chamber as set forth in claim 12 further including a cover plate affixed to the outer housing in defining an exhaust gas passage communicating with said megaphone section.

Claim 19

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof comprising a megaphone section formed integrally with said outer housing, and exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere.

Claim 20

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof comprising a megaphone section formed integrally with said outer housing, and exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere.

Claim 21

An expansion chamber as set forth in claim 16 wherein the megaphone section has a double wall construction.

Claim 22

An expansion chamber as set forth in claim 17 further including means for circulating cooling water through said megaphone section double wall construction.

Claim 23

An expansion chamber for the exhaust system as set forth in claim 16 further including a cover plate affixed to the outer housing and defining an exhaust gas passage communicating with said megaphone system.

Claim 24

An expansion chamber for the exhaust system as set forth in claim 16 wherein the outer housing is of a double walled construction defining a cooling jacket around the expansion chamber.

Claim 25

An expansion chamber for the exhaust system as set forth in claim 20 wherein the megaphone section has a double wall construction.

Claim 26

An expansion chamber for the exhaust system as set forth in claim 21 further including means for circulating cooling water through said megaphone section double wall construction.

Claim 27

An expansion chamber for the exhaust system as set forth in claim 22 further including a cover plate affixed to the outer housing and defining an exhaust gas passage communicating with said megaphone system.

Claim 28

An exhaust system for a small watercraft comprising a hull defining an engine compartment in a tunnel extending longitudinally in the watercraft and separated from the engine compartment, a jet drive unit contained within said tunnel from powering said watercraft, means for driving said jet drive unit from said engine, and an exhaust system extending from said engine to an exhaust gas outlet terminating in said tunnel means and below the level of water and externally of said jet drive unit.

Claim 29

An exhaust system for a small watercraft comprising a hull defining an engine compartment in a tunnel extending longitudinally in the watercraft and separated from the engine compartment, a jet drive unit contained within said tunnel from powering said watercraft, means for driving said jet drive unit from said engine, and an exhaust system extending from said engine to an exhaust gas outlet terminating in said tunnel means and below the level of water and externally of said jet drive unit.

Claim 30

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said outer housing defining a second chamber extending circumferentially around said horizontally extending expansion chamber, means for circulating cooling water through said second chamber of said expansion chamber, means for draining water from said expansion chamber into said second chamber, and means for delivering exhaust gases from said expansion chamber to the atmosphere through said outer housing second chamber.

Claim 31

An expansion chamber for the exhaust system of an internal combustion engine powering a small watercraft, said expansion chamber being comprised of an outer housing defining a generally horizontally extending expansion chamber, exhaust gas inlet means for delivering exhaust gases into said expansion chamber at one end thereof, exhaust gas outlet means at the other end of said expansion chamber for delivering exhaust gases to the atmosphere, said outer housing defining a second chamber extending circumferentially around said horizontally extending expansion chamber, means for circulating cooling water through said second chamber of said expansion chamber, means for draining water from said expansion chamber into said second chamber, and means for delivering exhaust gases from said expansion chamber to the atmosphere through said outer housing second chamber.

Claim 32

An expansion chamber as set forth in claim 25 wherein the means for draining water from the expansion chamber comprises a discharge opening formed contiguous to the exhaust gas outlet means.

Claim 33

An expansion chamber as set forth in claim 26 further including check valve means cooperating with said water drain.

Claim 34

An expansion chamber as set forth in claim 26 wherein the water drain means is formed in the exhaust gas outlet means.

Claim 35

An expansion chamber as set forth in claim 26 wherein the water drain means is formed in an outwardly projecting portion of the outer housing which extends into the second chamber.