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US4810681A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing dense cordierite

Assignee: NGK Insulators Ltd
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Filing: 1987-06-24
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Granted: 1989-03-07
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Expires: 2007-06-24
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Abstract

Abstract Disclosed herein is a method of manufacturing dense cordierite, which includes steps of molding a powder mainly consisting of cordierite crystals and having an average particle size of not more than 5 μm, firing a resulting molding at a temperature of from 1,350° to 1,430° C., whereby the sintered body having a porosity of not more than 6% and a bulk specific gravity of not less than 2.4 is obtained.

Inventors

  • 👤 Issei Hayakawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 02:04
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/16; C04B35/18; C04B35/195

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 88 words
A method of manufacturing a dense cordierite body, comprising: milling a powder comprising at least 80% by weight of cordierite crystals to an average particle size of not more than 5 μm by utilizing a zirconia grinding media; molding said milled powder to form a molded body; and firing the molded body at a temperature of from 1,350° to 1,430° C. to from a sintered body, whereby the sintered body has a porosity of not more than 6% and a bulk specific gravity of not less than 2.4.
Claim 2
Independent Claim 88 words
A method of manufacturing a dense cordierite body, comprising: milling a powder comprising at least 80% by weight of cordierite crystals to an average particle size of not more than 5 μm by utilizing a zirconia grinding media; molding said milled powder to form a molded body; and firing the molded body at a temperature of from 1,350° to 1,430° C. to from a sintered body, whereby the sintered body has a porosity of not more than 6% and a bulk specific gravity of not less than 2.4.
Claim 3
Dependent Claim 20 words
A method according to claim 1, wherein the average particle size of the powder is from 0.3 to 3 μm.
Claim 4
Dependent Claim 14 words
A method according to claim 1, wherein the porosity is from 0.05 to 5%.
Claim 5
Dependent Claim 16 words
A method according to claim 1, wherein the bulk specific gravity is from 2.4 to 2.8.
Claim 6
Dependent Claim 39 words
A method according to claim 1, wherein an amount of zirconium oxide mixed into the milled powder during the milling step is not greater than 20% by weight relative to the amount of cordierite crystals in the milled powder.

References Cited (Backward Citations)

US3979216A Cited
US4280845A Cited
US4235855A Cited
US4225354A Cited
US4367292A Cited
US4495300A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-06 1992-09-05 1993-03-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-06 1996-09-05 1997-03-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-06 2000-09-05 2001-03-07 $7700.00 Window Closed / Lapsed

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