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US4808876A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal halide lamp

Assignee: General Electric Co
•
Filing: 1986-02-04
•
Granted: 1989-02-28
•
Expires: 2006-02-04
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Abstract

Abstract A metal halide discharge lamp includes an arc tube design having a particular end shape which allows control of the temperature distribution within the arc tube, so that sensitivity of the arc tube performance to orientation is reduced and concentration of the metallic halide components in the arc region is maintained relatively constant. The shaping of the arc tube ends and the use of a low thermal emissivity coating on the arc tube allows maintenance of the metallic halide in the vapor state at a constant level to promote better lumen maintenance and color rendering in a metal halide discharge lamp.

Inventors

  • 👤 Park French
  • 👤 Mary B. Gotti
  • 👤 John J. Karikas
  • 👤 Gilbert H. Reiling

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 12:26
CPC Classifications
H; H01; H01J; H01J61/00; H01J61/02; H01J61/30; H01J61/82; H01J61/827

Claims Analysis

Total Claims: 52
Claim 1
Independent Claim 250 words
An arc tube for a metal vapor discharge lamp for operation in a power range of about 150-400 watts, at a color temperature of about 5200° K. and at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, which comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, optionally, up to 3% Cd, along with metal halides of holmium iodide, thulium iodide, cesium dysprosium iodide and thallium iodide, with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 2
Dependent Claim 250 words
An arc tube for a metal vapor discharge lamp for operation in a power range of about 150-400 watts, at a color temperature of about 5200° K. and at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, which comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, optionally, up to 3% Cd, along with metal halides of holmium iodide, thulium iodide, cesium dysprosium iodide and thallium iodide, with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 3
Dependent Claim 22 words
The arc tube of claim 1 having an overall length of about 39-43 millimeters and a diameter ranging between about 15-17 millimeters.
Claim 4
Dependent Claim 23 words
The arc tube of claim 2 wherein the distance between the ends of both electrodes within said arc tube range between 28-33 millimeters.
Claim 5
Dependent Claim 20 words
The arc tube of claim 3 wherein the amount of mercury in said arc tube ranges between about 14-24 milligrams.
Claim 6
Dependent Claim 22 words
The arc tube of claim 4 wherein the amount of said metal halides in said arc tube ranges between about 5-25 milligrams.
Claim 7
Dependent Claim 23 words
The arc tube of claim 4 wherein said coating covers the external surface of both neck portions and stems of said arc tube.
Claim 8
Dependent Claim 27 words
The arc tube of claim 6 wherein said metal halides consists essentially of a mixture of holmium iodide, thullium iodide, cesium iodide, dysprosium iodide, and thallium iodide.
Claim 9
Dependent Claim 16 words
The arc tube of claim 7 wherein said metal halides are present in equal molar quantities.
Claim 10
Dependent Claim 39 words
The arc tube of claim 8 wherein the distance between said electrodes is about 32 millimeters and said electrode wire is of a diameter of about 0.69 mm and said overwind extends about 3 mm towards said seal means.
Claim 11
Dependent Claim 12 words
The arc tube of claim 9 wherein said inert gas is argon.
Claim 12
Dependent Claim 27 words
The arc tube of claim 10 which contains mercury in an amount of about 16 milligrams and said metal halide in an amount of about 5 milligrams.
Claim 13
Dependent Claim 17 words
The arc tube of claim 11 wherein said argon is at a pressure of about 50 torr.
Claim 14
Dependent Claim 17 words
The arc tube of claim 12 having a wall loading of about 12 watts per square centimeter.
Claim 15
Dependent Claim 11 words
The arc tube of claim 13 operating at about 250 watts.
Claim 16
Dependent Claim 269 words
A metal halide lamp for operation (i) at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, (ii) in a power range of about 150-400 watts and (iii) at a color temperature of about 5200° K., which comprises an outer envelope of vitreous, light transmissive material with an electric arc tube light source contained within, wherein said arc tube comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of holmium iodide, thulium iodide, cesium dysprosium iodide and thallium iodide, with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 17
Dependent Claim 269 words
A metal halide lamp for operation (i) at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, (ii) in a power range of about 150-400 watts and (iii) at a color temperature of about 5200° K., which comprises an outer envelope of vitreous, light transmissive material with an electric arc tube light source contained within, wherein said arc tube comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of holmium iodide, thulium iodide, cesium dysprosium iodide and thallium iodide, with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 18
Dependent Claim 25 words
The lamp of claim 15 wherein said arc tube has an overall length of about 39-43 millimeters and a diameter ranging between about 15-17 millimeters.
Claim 19
Dependent Claim 22 words
The lamp of claim 16 wherein the distance between the ends of both electrodes within said arc tube range between 28-33 millimeters.
Claim 20
Dependent Claim 19 words
The lamp of claim 17 wherein the amount of mercury in said arc tube ranges between about 14-24 milligrams.
Claim 21
Dependent Claim 20 words
The lamp or claim wherein the amount of said metal halides in said arc tube ranges between about 5-25 milligrams.
Claim 22
Dependent Claim 24 words
The lamp of claim 19 wherein said arc tube coating covers the external surface of both neck portions and stems of said arc tube.
Claim 23
Dependent Claim 26 words
The lamp of claim 20 wherein said metal halide consists essentially of a mixture of holmium iodide, thullium iodide, cesium iodide, dysprosium iodide, and thallium iodide.
Claim 24
Dependent Claim 15 words
The lamp of claim 21 wherein said metal halides are present in equal molar quantities.
Claim 25
Dependent Claim 11 words
The lamp of claim 22 wherein said inert gas is argon.
Claim 26
Dependent Claim 37 words
The lamp of claim 23 wherein the distance between said electrodes is about 32 millimeters and said electrode wire has a diameter of about 0.69 mm and said overwind extends about 3 mm towards said seal means.
Claim 27
Dependent Claim 26 words
The lamp of claim 24 which contains mercury in an amount of about 16 milligrams and said metal halides in an amount of about 5 milligrams.
Claim 28
Dependent Claim 15 words
The lamp of claim 24 wherein said argon is at a pressure about 50 torr.
Claim 29
Dependent Claim 16 words
The lamp of claim 26 having a wall loading of about 12 watts per square centimeter.
Claim 30
Dependent Claim 11 words
The arc tube of claim 15 operating at about 250 watts.
Claim 31
Dependent Claim 246 words
An arc tube for a metal vapor discharge lamp for operation (i) at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, (ii) in a power range of about 15-400 watts and (iii) at a color temperature of about 3800° K., which comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode contained within made of tungsten wire and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of sodium iodide and scandium iodide, with the surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 32
Dependent Claim 246 words
An arc tube for a metal vapor discharge lamp for operation (i) at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, (ii) in a power range of about 15-400 watts and (iii) at a color temperature of about 3800° K., which comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode contained within made of tungsten wire and which extends through each end of said arc tube through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of sodium iodide and scandium iodide, with the surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 33
Dependent Claim 22 words
The arc tube of claim 29 having an overall length of about 39-43 millimeters and a diameter ranging between about 15-17 millimeters.
Claim 34
Dependent Claim 23 words
The arc tube of claim 30 wherein the distance between the ends of both electrodes within said arc tube ranges between 28-33 millimeters.
Claim 35
Dependent Claim 20 words
The arc tube of claim 31 wherein the amount of mercury in said arc tube ranges between about 14-24 milligrams.
Claim 36
Dependent Claim 43 words
The arc tube of claim 32 wherein the amount of said metal halide in said arc tube ranges between about 5-25 milligrams and wherein said electrode has a diameter about 0.69 mm and said overwind extends about 3 mm towards said seal means.
Claim 37
Dependent Claim 23 words
The arc tube of claim 33 wherein said coating covers the external surface of both neck portions and stems of said arc tube.
Claim 38
Dependent Claim 12 words
The arc tube of claim 34 wherein said inert gas is argon.
Claim 39
Dependent Claim 16 words
The arc tube of claim 35 wherein said argon is at a pressure about 50 torr.
Claim 40
Dependent Claim 11 words
The arc tube of claim 36 operating at about 250 watts.
Claim 41
Dependent Claim 256 words
An electric lamp for operation at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, in a power range of about 150-400 watts and at a color temperature of about 3800° K., which comprises an outer envelope of vitreous, light transmissive material with an electric arc tube light source contained within said outer envelope wherein said tube comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of sodium iodide and scandium iodide and with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 42
Dependent Claim 256 words
An electric lamp for operation at any angle from vertical to about 20° above horizontal with only small changes in color and efficacy, in a power range of about 150-400 watts and at a color temperature of about 3800° K., which comprises an outer envelope of vitreous, light transmissive material with an electric arc tube light source contained within said outer envelope wherein said tube comprises a cylindrical, hollow, vitreous, light transmissive envelope terminating at each end in an area of reduced cross section with each of said areas of reduced cross section comprising a narrow, generally hemispherically shaped neck portion joined to a larger, generally hemispherically shaped arc tube end portion which expands rapidly, but smoothly to the full diameter of said arc tube wherein the radius of said end portion is greater than the radius of said neck portion and each of said end portions surrounds an electrode made of tungsten wire contained within and which extends through generally cylindrical stem means attached to said neck portion which seals each end of said arc tube with said electrode having an overwind extending towards said stem means, said stem means having a diameter smaller than said neck portion, wherein said arc tube contains mercury, an inert gas and, up to 3% Cd, along with metal halides of sodium iodide and scandium iodide and with the external surface of at least the bottom neck portion of said arc tube coated with a heat reflective coating and wherein said electrodes within said arc tube contain thorium oxide.
Claim 43
Dependent Claim 25 words
The lamp of claim 38 wherein said arc tube has an overall length of about 39-43 millimeters and a diameter ranging between about 15.17 millimeters.
Claim 44
Dependent Claim 22 words
The lamp of claim 39 wherein the distance between the ends of both electrodes within said arc tube range between 28-33 millimeters.
Claim 45
Dependent Claim 19 words
The lamp of claim 40 wherein the amount of mercury in said arc tube ranges between about 14-24 milligrams.
Claim 46
Dependent Claim 21 words
The lamp of claim 41 wherein the amount of said metal halides in said arc tube ranges between about 5-25 milligrams.
Claim 47
Dependent Claim 24 words
The lamp of claim 42 wherein said arc tube coating covers the external surface of both neck portions and stems of said arc tube.
Claim 48
Dependent Claim 40 words
The lamp of claim 43 wherein the distance between said electrodes in said arc tube is about 32 millimeters and the diameter of said wires is about 0.69 mm and said overwind extends about 3 mm towards said seal means.
Claim 49
Dependent Claim 11 words
The lamp of claim 44 wherein said inert gas is argon.
Claim 50
Dependent Claim 16 words
The lamp of claim 45 wherein said argon is at a pressure of about 50 torr.
Claim 51
Dependent Claim 18 words
The lamp of claim 46 wherein said arc tube contains mercury in an amount of about 18 milligrams.
Claim 52
Dependent Claim 10 words
The lamp of claim 47 operating at about 250 watts.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-02-28 1992-08-29 1993-02-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-02-28 1996-08-29 1997-02-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-02-28 2000-08-29 2001-02-28 $7700.00 Window Closed / Lapsed

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