← Back to Patent Explorer
US4806327A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of crystalline sheet-type alkali metal silicates

Assignee: Hoechst AG
•
Filing: 1986-06-11
•
Granted: 1989-02-21
•
Expires: 2006-06-11
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A process for the preparation of a crystalline sheet-type alkali metal silicate is described, in which an aqueous solution of an alkali metal silicate or a suspension of an amorphous alkali metal silica having a molar ratio M 2 O (unneutralized)/SiO 2 , where M represents an alkali metal, of 0.05:1 to 0.8:1 is allowed to react at temperatures of 70° to 250° C. until the sheet-type alkali metal silicate crystallizes out. After the beginning of crystallization, an acidic compound is added in an amount such that an M 2 O (unneutralized)/SiO 2 ratio of 0.05:1 to 0.8:1 is constantly maintained in the mother liquor of a filtered sample. However, at least an amount corresponding to 5 milliequivalents of H + per mole of SiO 2 in the alkali metal silicate used is added. The use of seed crystals of the desired sheet silicate is advantageous.

Inventors

  • 👤 Hans-Peter Rieck
  • 👤 Martin Schott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 05:21
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/20; C01B33/36; C01B33/38; Y; Y10; Y10S; Y10S423/00; Y10S423/05

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 151 words
Process for the batchwise preparation of a crystalline layered alkali metal silicate, in which a batch comprising an aqueous solution of an alkali metal silicate or a suspension of an amorphous alkali metal silicate having a molar ratio M 2 O((unneutralized)/SiO 2 , where M represents an alkali metal, of 0.05:1 to 0.8:1 is kept at temperatures of 70° to 250° C., and this batch of reaction mixture is allowed to react until the alkali metal silicate crystallizes out, therein, after the beginning of crystallization an acidic compound is added in an amount such that an M 2 O(unneutralized)/SiO 2 ratio of 0.05:1 to 0.8:1 is constantly maintained from the beginning of crystallization until the end of the reaction in the mother liquor of a filtered sample, but at least in an amount corresponding to 5 milliequivalents of H + per mole of SiO 2 in the alkali metal silicate employed.
Claim 2
Dependent Claim 151 words
Process for the batchwise preparation of a crystalline layered alkali metal silicate, in which a batch comprising an aqueous solution of an alkali metal silicate or a suspension of an amorphous alkali metal silicate having a molar ratio M 2 O((unneutralized)/SiO 2 , where M represents an alkali metal, of 0.05:1 to 0.8:1 is kept at temperatures of 70° to 250° C., and this batch of reaction mixture is allowed to react until the alkali metal silicate crystallizes out, therein, after the beginning of crystallization an acidic compound is added in an amount such that an M 2 O(unneutralized)/SiO 2 ratio of 0.05:1 to 0.8:1 is constantly maintained from the beginning of crystallization until the end of the reaction in the mother liquor of a filtered sample, but at least in an amount corresponding to 5 milliequivalents of H + per mole of SiO 2 in the alkali metal silicate employed.
Claim 3
Dependent Claim 34 words
The process as claimed in claim 1, wherein the time during which the acidic compound is added is up to 9 times the time which elapses between heating up and the beginning of crystallization.
Claim 4
Dependent Claim 34 words
The process as claimed in claim 1, wherein the reaction is carried out until at least 70 mol percent of the alkali metal silicate used have been converted to the layered alkali metal silicate.
Claim 5
Dependent Claim 27 words
The process as claimed in claim 1, wherein seed crystals of layered alkali metal silicate are added to the batch of reaction mixture after crystallization has begun.
Claim 6
Dependent Claim 21 words
The process as claimed in claim 4, wherein seed crystals of the formula Na 2 Si 14 O 29 are added.
Claim 7
Dependent Claim 62 words
The process as claimed in claim 5 wherein the layered alkali metal silicate has the formula Na 2 Si 14 O 29 and wherein a total reaction time between heating up and filtering off the layered alkali metal silicate thus formed, is less than 18 hours, and said reaction is carried out in the temperature range of from 160° to 190° C.
Claim 8
Dependent Claim 21 words
The process as claimed in claim 4, wherein seed crystals of the formula Na 2 Si 22 O 45 are added.
Claim 9
Dependent Claim 51 words
The process as claimed in claim 7 wherein the layered alkali metal silicate has the formula Na 2 Si 22 O 45 wherein the reaction proceed for a total time of less than 6 hours, and said reaction is carried out in the temperature range of from 195° to 210° C.
Claim 10
Dependent Claim 44 words
The process as claimed in claim 1, wherein, when the reaction is complete, the layered silicate thus formed is separated off from the mother liquor, and the latter is used as a diluent, solvent or both for a further batch of reaction batch mixture.
Claim 11
Dependent Claim 19 words
The process as claimed in claim 9, wherein the mother liquor is partially evaporated down before being used further.

References Cited (Backward Citations)

US4528172A Cited
US4578371A Cited
US4581217A Cited
US4578258A Cited
US4581213A Cited
US4585642A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-02-21 1992-08-22 1993-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-02-21 1996-08-22 1997-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-02-21 2000-08-22 2001-02-21 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag