Electric motor stator support structure and method of manufacturing same

Claim 2

An improved electric motor structure comprising: a stator and rotor, said rotor being rotatably disposed with reference to said stator and having a rotor shaft extending therefrom; a pair of spaced end shields for rotatably journalling said rotor shaft relative said stator; and, longitudinally extending support means connected at opposite ends thereof to and extending from said spaced end shields to maintain said end shields in spaced relation relative said stator; said stator and said support means including spaced nesting tongue means and slot means comprising a part of and cooperably positioned in directly opposed, facing relation between and intermediate the longitudinal edges of said longitudinally extending support means and said stator, said tongue means extending laterally relative the peripheral sides of said stator to independently and directly interfittingly engage with said directly opposed, facing slot means with the said stator supported intermediate said spaced end shields.

Claim 3

The electric motor structure of claim 1, said spaced nesting tongue and slot means and said support means in directly opposed facing relation including peripherally spaced tongue receiving slots extending longitudinally in said support means intermediate said spaced end shields and intermediate the longitudinal edges of said support means and longitudinally extending peripherally spaced tongue members connected to and extending laterally from said stator to be in directly opposed, facing relation with said slots to nest with said set of slots in said support means.

Claim 4

The electric motor structure of claim 1, said spaced nesting tongue and slot means and said support means in directly opposed, facing relation including peripherally spaced tongue receiving slots extending longitudinally in said support means intermediate said spaced end shields and intermediate the longitudinal edges of said support means and longitudinally extending peripherally spaced tongue members integral with said stator and extending laterally therefrom to be in directly opposed, facing relation with said slots to nest with said slots in said support means.

Claim 5

The electric motor structure of claim 1, said spaced nesting tongue and slot means and said support means in directly opposed, facing relation including peripherally spaced tongue receiving slots extending longitudinally in said support means intermediate said spaced end shields and intermediate the longitudinal edges of said support means and longitudinally extending peripherally spaced tongue members integral with said stator and extending laterally therefrom to be in directly opposed, facing relation with said slots to nest with said set of slots in said support means, said stator including a plurality of stacked laminations at least some of which have integral tab members extending in spaced relation along the periphery thereof with the tab members of stacked laminations being longitudinally aligned to form said peripherally spaced tongue members.

Claim 6

The electric motor structure of claim 1, said spaced nesting tongue and slot means in directly opposed, facing relation including tongues and directly opposed, facing correspondingly sized slots, said tongues being press-fit into said directly opposed, facing corresponding slots.

Claim 7

The electric motor structure of claim 1, said spaced nesting tongue and slot means in directly opposed, facing relation including tongues and directly opposed, facing correspondingly sized slots, said tongues being staked when in nesting engagement with said corresponding slots.

Claim 8

The electric motor structure of claim 1, said support means including a plurality of elongated structural members positioned to extend longitudinally in spaced relation around the periphery of said stator, each elongated structural member having a longitudinally extending slot therein intermediate the longitudinal edges thereof to provide the slots of said spaced nesting tongue and slot means in directly opposed, facing relation.

Claim 9

The electric motor structure of claim 1, said support means including a plurality of elongated structural members positioned to extend longitudinally in spaced relation around the periphery of said stator, each elongated structural member having a longitudinally extending slot therein intermediate the longitudinal edges thereof to provide the slots of said directly opposed, facing and nesting tongue and slots means and having its extremities turned to abut an inner face of an adjacent end shield for fastening thereto.

Claim 10

The electric motor structure of claim 1, said support means including a plurality of elongated channel members of U-shaped cross-section, each having a base leg and side legs extending therefrom and being positioned to extend longitudinally in spaced relation around the periphery of said stator, the base leg of each channel member having a longitudinally extending slot therein intermediate the longitudinal edges thereof to provide the slots of said directly opposed, facing and nesting tongue and slot means, said base leg of each channel member having its extremities turned at right angles to abut an inner face of an adjacent end shield for fastening thereto.

Claim 11

The electric motor structure of claim 1, said support means including a plurality of spaced integral leg members extending from said end shields, each leg member having a longitudinally extending slot therein intermediate the longitudinal edges thereof to provide the slots of said directly opposed, facing and nesting tongue and slot means.

Claim 12

An improved electric motor structure comprising: a stator including a plurality of stacked stator laminations and a rotor, said rotor being rotatably disposed with reference to said stator and having a rotor shaft extending therefrom; a pair of spaced end shields for rotatably journalling said rotor shaft relative said stator; a set of elongated longitudinally extending channel members of U-shaped cross-section, each having a base leg and side legs extending therefrom and being positioned to extend longitudinally in spaced relation around the periphery of said stator, the base leg of each channel member having a longitudinally extending preselectively sized slot therein intermediate the longitudinal edges thereof with its extremities turned at right angles to abut an inner face of an adjacent end shield for fastening thereto; said stator laminations having preselectively sized integral tab members extending in spaced relation along the periphery thereof with the tab members of stacked laminations being longitudinally aligned to form peripherally spaced, longitudinally extending tongue members in directly opposed, facing relation with said slots to be nestable by press-fitting with said longitudinally extending slots of said channel members to maintain said stator in supported position intermediate said spaced end shields.

Claim 13

An improved electric motor structure comprising: a stator including a plurality of stacked stator laminations and a rotor, said rotor being rotatably disposed with reference to said stator and having a rotor shaft extending therefrom; a pair of spaced end shields for rotatably journalling said rotor shaft relative said stator; a set of elongated longitudinally extending channel members of U-shaped cross-section, each having a base leg and side legs extending therefrom and being positioned to extend longitudinally in spaced relation around the periphery of said stator, the base leg of each channel member having a longitudinally extending preselectively sized slot therein intermediate the longitudinal edges thereof with its extremities turned at right angles to abut an inner face of an adjacent end shield for fastening thereto; said stator laminations having preselectively sized integral tab members extending in spaced relation along the periphery thereof with the tab members of stacked laminations being longitudinally aligned to form peripherally spaced, longitudinally extending tongue members in directly opposed, facing relation with said slots to be nestable by press-fitting with said longitudinally extending slots of said channel members to maintain said stator in supported position intermediate said spaced end shields.