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US4801501A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulated conductor with multi-layer, high temperature insulation

Assignee: Carlisle Corp
•
Filing: 1987-09-21
•
Granted: 1989-01-31
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Expires: 2007-09-21
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Abstract

Abstract An insulated conductor for high temperature use and methods of manufacture thereof. The conductor is insulated by at least three layers of insulation, the inner layer being made of a perfluoroalkoxy, a polytetrafluoroethylene, an ethylene-tetrafluoroethylene, or a fluorinated ethylene-propylene resin compound, the second layer being made of a polyimide resin compound and the third layer being made of perfluoroalkoxy, an ethylene-tetrafluoroethylene copolymer, a non-hydrolizing, thermoset polyamide or a polyvinylidene fluoride resin compound. The layers are coated or extruded over the conductor and each other and preferably, the first layer is etched before the second layer is applied.

Inventors

  • 👤 Norman R. Harlow

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 15:16
CPC Classifications
H; H01; H01B; H01B7/00; H01B7/02; H01B7/0208; H01B13/00; H01B13/06; H01B13/14; H01B13/141; H01B7/17; H01B7/29; H01B7/292; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/294; Y10T428/2942; Y10T428/2947

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 106 words
A conductor with insulation consisting essentially of a first, second and third continuous non-tape superimposed layers having a temperature rating of at least 150° C., said first layer around and in contact with said conductor and consisting essentially of a plastic selected from the group consisting of perfluoroalkoxy, polytetrafluoroethylene, ethlene-tetraflouroethylene copolymer and fluorinated ethylene-propylene resins; said second layer comprising a polyimide resin around and in contact with said first layer; said third layer being around and in contact with said second layer and consisting essentially of a plastic selected from the group consisting of perfluoroalkoxy, ethylene-tetrafluoroethylene copolymer, polyvinylidine fluoride and a substantially non-hydrolizing thermoset polyamide resin.
Claim 2
Dependent Claim 106 words
A conductor with insulation consisting essentially of a first, second and third continuous non-tape superimposed layers having a temperature rating of at least 150° C., said first layer around and in contact with said conductor and consisting essentially of a plastic selected from the group consisting of perfluoroalkoxy, polytetrafluoroethylene, ethlene-tetraflouroethylene copolymer and fluorinated ethylene-propylene resins; said second layer comprising a polyimide resin around and in contact with said first layer; said third layer being around and in contact with said second layer and consisting essentially of a plastic selected from the group consisting of perfluoroalkoxy, ethylene-tetrafluoroethylene copolymer, polyvinylidine fluoride and a substantially non-hydrolizing thermoset polyamide resin.
Claim 3
Dependent Claim 32 words
A conductor as set forth in claim 1 wherein said first layer and said third layer is perfluoroalkoxy resin and said insulated conductor has a temperature rating of at least 200° C.
Claim 4
Dependent Claim 30 words
A conductor as set forth in claim 1 wherein the radial thicknesses of said first layer and said third layer are greater than the radial thicknesses of said second layer.
Claim 5
Dependent Claim 18 words
A conductor as set forth in claim 1 wherein the polyamide resin of said ssecond layer is thermoset.
Claim 6
Dependent Claim 17 words
A conductor as set forth in claim 1 wherein at least one of said layers is thermoplastic.
Claim 7
Dependent Claim 16 words
A conductor as set forth in claim 1 wherein said second layer is an extruded layer.
Claim 8
Dependent Claim 18 words
A conductor as set forth in claim 1 wherein at least one said layer is an extruded layer.
Claim 9
Dependent Claim 25 words
A conductor as set forth in claim 1 wherein each of said first layer, said second layer and said third layer is an extruded layer.
Claim 10
Dependent Claim 19 words
A conductor as set forth in claim 1 wherein at least one of said layers is a coated layer.
Claim 11
Dependent Claim 40 words
A conductor as set forth in claim 1 wherein said first layer is selected from the group consisting of perfluoroalkoxy and polytetrafluoroethylene resins, and said third layer is selected from the group consisting of perfluoroalkoxy, ethylene-tetrafluoroethylene copolymer and polyvinylidine resins.
Claim 12
Dependent Claim 18 words
A conductor as set forth in claim 1 wherein said third layer is a substantially nonhydrolizing, thermoset polyamide.
Claim 13
Dependent Claim 30 words
A conductor as set forth in claim 1 wherein said first layer is selected from ethylene-tetrafluoroethylene and fluorinated ethylene-propylene resins and said third layer is a substantially non-hydrolizing, thermoset polyamide.
Claim 14
Dependent Claim 17 words
A conductor as set forth in claim 1 wherein said second layer consists essentially of polyimide resin.
Claim 15
Dependent Claim 15 words
A conductor as set forth in claim 10 wherein said first layer is perfluoralkoxy resin.
Claim 16
Dependent Claim 14 words
A conductor as set forth in claim 10 wherein said first layer is polytetrafluoroethylene.
Claim 17
Dependent Claim 14 words
A conductor as set forth in claim 14 wherein said third layer is ethylene-tetrafluoroethylene.
Claim 18
Dependent Claim 14 words
A conductor as set forth in claim 15 wherein said third layer is ethylene-tetrafluoroethylene.
Claim 19
Dependent Claim 15 words
A conductor as set forth in claim 14 wherein said third layer is polyvinylidine fluoride.
Claim 20
Dependent Claim 15 words
A conductor as set forth in claim 15 wherein said third layer is polyvinylidine fluoride.

References Cited (Backward Citations)

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US3352714A Cited
US3422215A Cited
US3408453A Cited
US4184001A Cited
US4273829A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-31 1992-08-01 1993-01-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-31 1996-08-01 1997-01-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-31 2000-08-01 2001-01-31 $7700.00 Window Closed / Lapsed

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