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US4798549A Expired / Lapsed US ⏱️ 0.0 years remaining

Surfboard and method of making same

Assignee: Individual
•
Filing: 1987-06-08
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Granted: 1989-01-17
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Expires: 2007-06-08
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Abstract

Abstract A surfboard body is built around a hollow stringer which is used for the injection of a lightweight foam into a mold and for providing the support for the lightweight board. One embodiment includes a hard lightweight shell covering the body. Another embodiment includes an air bag built around a stringer.

Inventors

  • 👤 Mark D. Hirsch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 12:44
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/34; B29C44/36; B29C44/38; B29C44/385; B29C70/00; B29C70/68; B29C70/70; B63; B63B; B63B32/00; B63B32/40; B63B32/57; B63B32/59; B63B32/60; B63B32/66; B29L; B29L2031/00; B29L2031/52; B29L2031/5272

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 120 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; said passage, said ports, and said fin box being constructed and arranged for the introduction of at least one of foam and steam therethrough for introduction into a space adjacent said stringer; and a three dimensional body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 2
Dependent Claim 120 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; said passage, said ports, and said fin box being constructed and arranged for the introduction of at least one of foam and steam therethrough for introduction into a space adjacent said stringer; and a three dimensional body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 3
Dependent Claim 18 words
A surfboard according to claim 1 further comprising: a polycarbonate shell covering the outer surface of said body.
Claim 4
Dependent Claim 24 words
A surfboard according to claim 2 wherein: said upper and said lower surfaces of said stringer are bonded to inner surfaces of a shell.
Claim 5
Dependent Claim 20 words
A surfboard according to clalm 3 wherein: said foam body is formed by a process of foaming in said shell.
Claim 6
Dependent Claim 20 words
A surfboard according to clalm 3 wherein: said foam body is formed by a process of foaming in said shell.
Claim 7
Dependent Claim 27 words
A surfboard according to claim 1 wherein: said body is formed of a polystyrene foam in a density of between one and two pounds per cubic foot.
Claim 8
Dependent Claim 18 words
A surfboard according to claim 1 wherein: said body is foam comprising a combination of polystyrene and polyurethane.
Claim 9
Dependent Claim 25 words
A surfboard according to claim 1 wherein: said outer surfaces are formed of a polycarbonate, and said body further comprises an inner inflatable flexible bag.
Claim 10
Dependent Claim 23 words
A surfboard according to claim 1 wherein: said top outer surface is of a flexible material and said bottom outer surface is rigid.
Claim 11
Dependent Claim 114 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; a three dimensional body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration; and said body is an air bag and includes a plurality of sleeves for receiving said stringer which includes arms that extend outward from opposite sides thereof.
Claim 12
Dependent Claim 114 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; a three dimensional body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration; and said body is an air bag and includes a plurality of sleeves for receiving said stringer which includes arms that extend outward from opposite sides thereof.
Claim 13
Dependent Claim 116 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; and said stringer includes means defining a pair of parallel upper and lower passages, one of said passages having ports for injecting foam pellets into said mold and the other passage having ports for injecting steam into said mold, both of said passages accessible from said fin box.
Claim 14
Dependent Claim 116 words
A surfboard comprising: an elongated stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; a passage formed into and extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passage; a fin box formed in said stringer at the rear end thereof and communicating with said passage; and said stringer includes means defining a pair of parallel upper and lower passages, one of said passages having ports for injecting foam pellets into said mold and the other passage having ports for injecting steam into said mold, both of said passages accessible from said fin box.
Claim 15
Dependent Claim 92 words
A surfboard comprising: an elongated box-like stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; an upper passage and a lower passage extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passages; a fin box formed in said stringer at the rear end thereof and communicating with said passages; and a three dimensional foam body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 16
Dependent Claim 92 words
A surfboard comprising: an elongated box-like stringer having a forward end, a rear end, and upper and lower surfaces curved generally to the longitudinal profile of a surfboard; an upper passage and a lower passage extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passages; a fin box formed in said stringer at the rear end thereof and communicating with said passages; and a three dimensional foam body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 17
Dependent Claim 19 words
A surfboard according to claim 11 further comprising: a polycarbonate shell covering the outer surface of said foam body.
Claim 18
Dependent Claim 24 words
A surfboard according to claim 12 wherein: said foam body is polystyrene in a density of between one and two pounds per cubic foot.
Claim 19
Dependent Claim 17 words
A surfboard according to claim 12 wherein: said foam body is a combination of polystyrene and polyurethane.
Claim 20
Dependent Claim 22 words
A surfboard according to claim 11 wherein: said stringer has arms that extend outward from both sides of the central body thereof.
Claim 21
Dependent Claim 24 words
A surfboard according to claim 12 wherein: said upper and said lower surfaces of said stringer are bonded to inner surfaces of a shell.
Claim 22
Dependent Claim 20 words
A surfboard according to claim 16 wherein: said foam body is formed by a process of foaming in said shell.
Claim 23
Dependent Claim 47 words
A surfboard according to claim 17 wherein: one of said upper and lower passages having enlarged ports for injecting foam pellets into said mold, and the other passage having relatively small ports for injecting steam into said mold, both of said passages accessible from said fin box.
Claim 24
Dependent Claim 100 words
A surfboard for riding waves in a body of water comprising: an elongated box-like stringer having a forward end, a rear end, upper and lower surfaces, and curved generally to the longitudinal profile of a surfboard; an upper passage and a lower passage extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passages; a fin box formed in said stringer at the rear end thereof and communicating with said passages; and a three dimensional foam body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 25
Dependent Claim 100 words
A surfboard for riding waves in a body of water comprising: an elongated box-like stringer having a forward end, a rear end, upper and lower surfaces, and curved generally to the longitudinal profile of a surfboard; an upper passage and a lower passage extending along substantially the length of said stringer; outlet ports spaced along said stringer and communicating with said passages; a fin box formed in said stringer at the rear end thereof and communicating with said passages; and a three dimensional foam body formed around said stringer and having top and bottom outer surfaces defining a surfboard configuration.
Claim 26
Dependent Claim 32 words
A surfboard according to claim 19 wherein: said foam body is a combination of polystyrene and polyurethane; and said outer surface is of a thin substantially rigid sheet in a polycarbonate material.

References Cited (Backward Citations)

US3301927A Cited
US3414919A Cited
US4276844A Cited
US4556003A Cited
JPS58188625A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-17 1992-07-18 1993-01-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-17 1996-07-18 1997-01-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-17 2000-07-18 2001-01-17 $7700.00 Window Closed / Lapsed

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