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US4797510A Expired / Lapsed US ⏱️ 0.0 years remaining

Device for joining superconducting wire

Assignee: Cyprus Amax Minerals Co
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Filing: 1987-10-13
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Granted: 1989-01-10
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Expires: 2007-10-13
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Abstract

Abstract A method and product for coupling the ends of a pair of superconducting cored wires are provided, the core of the wires consisting essentially of a substantially unitary structure of a sintered powered superconducting compound material confined within a tubular element of a metal having an electrical conductivity of at least about 20% of that for pure copper taken as unity which metal forms a clad around the core material. The method comprises providing a pair of superconducting cored wires with the cladding material removed from an end of each of the wires to be coupled together to expose a finite length of said core material. A coupling device comprised of a tubular segment of the same metal as the cladding material is used to join the wires together, the tubular segment having disposed therein a green pellet of the superconducting material. The pellet is positioned inwardly from both ends of the tubular segment to allow for entry of the exposed end of the superconducting cored wires. The tubular segment has an internal diameter corresponding substantially to the outside diameter of the cored wires sufficient to provide an interference fit following insertion into the coupling. The exposed ends of the superconducting cored wires to be joined are inserted into the open ends of the tubular coupling device with a rotational force sufficient to effect electrical contact between the ends of the coupled wires and the green pellet and the assembly then subjected to an elevated sintering temperature below the melting point of the clad metal sufficient to sinter the green pellet and effect diffusion bonding between the pellet and the superconducting core material of each of the coupled wires.

Inventors

  • 👤 John L. Mihelich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 06:45
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/58; H01R4/68; H10; H10N; H10N60/00; H10N60/80; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49014; Y10T29/49117; Y10T29/49194; Y10T29/49195

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 182 words
A coupling device for joining together at least a pair of superconducting cored wires, the core of each wire consisting essentially of a substantially unitary structure of a sintered superconducting material, each core being confined within a tubular element of a metal having an electrical conductivity of at least about 20% of that for pure copper taken as unity, said metal forming a cladding around each core, said coupling device comprising: a tubular segment of the same clad metal as said superconducting cored wires, said tubular segment having an internal diameter (I.D.) corresponding substantially to the outside diameter (O.D.) of said cored wires sufficient for receiving an exposed end core portion of said uperconducting cored wire and providing an interference fit with the O.D. thereof, said tubular segment having disposed therein a green pellet of the same material as said superconducting material, and said pellet being positioned inwardly from both ends of said tubular element to allow for entry at each end thereof of an exposed end portion of a superconducting cored wire to be joined and thereby provide a coupling therefor.
Claim 2
Dependent Claim 182 words
A coupling device for joining together at least a pair of superconducting cored wires, the core of each wire consisting essentially of a substantially unitary structure of a sintered superconducting material, each core being confined within a tubular element of a metal having an electrical conductivity of at least about 20% of that for pure copper taken as unity, said metal forming a cladding around each core, said coupling device comprising: a tubular segment of the same clad metal as said superconducting cored wires, said tubular segment having an internal diameter (I.D.) corresponding substantially to the outside diameter (O.D.) of said cored wires sufficient for receiving an exposed end core portion of said uperconducting cored wire and providing an interference fit with the O.D. thereof, said tubular segment having disposed therein a green pellet of the same material as said superconducting material, and said pellet being positioned inwardly from both ends of said tubular element to allow for entry at each end thereof of an exposed end portion of a superconducting cored wire to be joined and thereby provide a coupling therefor.
Claim 3
Dependent Claim 57 words
The coupling device as in claim 1, wherein the tubular metal for both of the superconducting cored wires and the coupling device is selected from the group consisting of copper, silver, aluminum, molybdenum and tungsten, and wherein the superconducting material consists essentially of barium, a rare earth metal from the lanthanide series including yttrium, copper and oxygen.
Claim 4
Dependent Claim 61 words
The coupling device as in claim 2, wherein the ductile metal of the coupling is copper and wherein the superconducting material forming the green pellet is selected from the group consisting of YBa 2 Cu 3 O 7 , LaBa 2 Cu 3 O 7 , HoBa 2 Cu 3 O 7 , and (LaBaSr) 2 CuO 4 types of compounds.
Claim 5
Dependent Claim 17 words
The coupling device as in claim 3, wherein the green pellet is encapsulated within a rupturable membrane.
Claim 6
Independent Claim 287 words
A method for coupling the ends of a pair of superconducting cored wires, the core of each wire consisting essentially of a substantially unitary structure of a sintered powdered superconducting compound material confined within a tubular element of a metal having an electrical conductivity of at least about 20% of that for pure copper taken as unity, said metal forming a cladding around the core material which comprises: providing a pair of superconducting cored wires with the cladding removed from an end of each of the wires to be coupled together to expose a finite length of said core material, providing as a coupling device a tubular segment of the same metal as the cladding of said superconducting cored wires to be joined, said tubular segment having disposed therein a green pellet of the same material as said superconducting compound material, said pellet being positioned inwardly from both ends of said tubular segment to allow for entry of the exposed ends the superconducting cored wires, said tubular segment having an internal diameter (I.D.) corresponding substantially to the outside, diameter (O.D.) of said cored wires sufficient to provide an interference fit with the O.D. of the cored wires, inserting the exposed ends of the superconducting cored wires to be joined into the open ends of the tubular coupling device with a rotational force sufficient to effect electrical contact between the ends of the wires and said green pellet, and then subjecting the exposed end of said cored wires and said green pellet to an elevated sintering temperature below the melting point of the clad metal sufficient to sinter said green pellet and effect diffusion bonding between the pellet and the superconducting core material of each of the wires.
Claim 7
Independent Claim 287 words
A method for coupling the ends of a pair of superconducting cored wires, the core of each wire consisting essentially of a substantially unitary structure of a sintered powdered superconducting compound material confined within a tubular element of a metal having an electrical conductivity of at least about 20% of that for pure copper taken as unity, said metal forming a cladding around the core material which comprises: providing a pair of superconducting cored wires with the cladding removed from an end of each of the wires to be coupled together to expose a finite length of said core material, providing as a coupling device a tubular segment of the same metal as the cladding of said superconducting cored wires to be joined, said tubular segment having disposed therein a green pellet of the same material as said superconducting compound material, said pellet being positioned inwardly from both ends of said tubular segment to allow for entry of the exposed ends the superconducting cored wires, said tubular segment having an internal diameter (I.D.) corresponding substantially to the outside, diameter (O.D.) of said cored wires sufficient to provide an interference fit with the O.D. of the cored wires, inserting the exposed ends of the superconducting cored wires to be joined into the open ends of the tubular coupling device with a rotational force sufficient to effect electrical contact between the ends of the wires and said green pellet, and then subjecting the exposed end of said cored wires and said green pellet to an elevated sintering temperature below the melting point of the clad metal sufficient to sinter said green pellet and effect diffusion bonding between the pellet and the superconducting core material of each of the wires.
Claim 8
Dependent Claim 56 words
The method as in claim 5, wherein the tubular metal for of the superconducting cored wires and the coupling device is selected from the group consisting of copper, silver, aluminum, molybdenum and tungsten, and wherein the superconducting compound material consists essentially of barium, a rare earth metal from the lanthanide series including yttrium, copper and oxygen.
Claim 9
Dependent Claim 52 words
The method as in claim 6, wherein the metal of the coupling is copper and wherein the superconducting compound material forming the green pellet is selected from the group consisting of YBa 2 Cu 3 O 7 , LaBa 2 Cu 3 O 7 and HoBa 2 Cu 3 O 7 .
Claim 10
Dependent Claim 42 words
The method as in claim 7, wherein the green pellet in the coupling device is encapsulated in a rupturable membrane prior to inserting the exposed ends of the superconducting cored wires to be joined into the open ends of the coupling device.

References Cited (Backward Citations)

US4126759A Cited
WO1980002084A1 Cited
US4673774A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-10 1992-07-11 1993-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-10 1996-07-11 1997-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-10 2000-07-11 2001-01-10 $7700.00 Window Closed / Lapsed

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