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US4797344A Expired / Lapsed US ⏱️ 0.0 years remaining

Encapsulated toner having shell with first vinyl polymer with Mn of 2000-225000 and second vinyl polymer with Mn of 1000-15000

Assignee: Canon Inc
•
Filing: 1986-09-24
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Granted: 1989-01-10
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Expires: 2006-09-24
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Abstract

Abstract An encapsulated toner is provided by coating core particles with an outer shell. The outer shell comprises, as predominant components thereof, vinyl polymers A and B of different molecular weights. More specifically, the ratio of the number-average molecular weight of the vinyl polymer A (Mn A ) to that of the vinyl polymer B (Mn B ) is in the range of 2 to 15. The vinyl polymers A and B respectively have a ratio of weight-average molecular weight to number-average molecular weight of 5 or less. Because of these specific molecular weight characteristics of the shell-constituting polymers, the durability and triboelectric charging characteristics of the encapsulated toner are improved. These effects are enhanced particularly when inorganic fine particles are attached to embedded in the surface or surface layer of the core particles.

Inventors

  • 👤 Toshiaki Nakahara
  • 👤 Ichiro Ohsaki
  • 👤 Hisayuki Ushiyama
  • 👤 Masashi Kiuchi
  • 👤 Masuo Yamazaki
  • 👤 Yasuhide Goseki
  • 👤 Hisayuki Ochi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 06:01
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; G03G9/087; G03G9/08702; G03G9/08726; G03G9/08728; G03G9/093; G03G9/09307; G03G9/09314; G03G9/09321; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2984; Y10T428/2985

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 164 words
An encapsulaed toner for developing electrostatic images, comprising microcapsules comprising: a core particle and an outer shell coating the core particle; the outer shell comprising a mixture having predominant components of a vinyl polymer A comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 2,000-225,000 and a vinyl polymer B comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 1,000-15,000 of different number-average molecular weights; the ratio of the number-average molecular weight of the vinyl polymer A (Mn A ) to that of the vinyl polymer B (Mn B ) being in the range of 2 to 15; the vinyl polymers A and B respectively having a ratio of weight-average molecular weight to number-average molecular weight of 5 or less and the weight ratio of the vinyl polymer A to the vinyl polymer B being in the range of 1:4 to 10:1.
Claim 2
Dependent Claim 164 words
An encapsulaed toner for developing electrostatic images, comprising microcapsules comprising: a core particle and an outer shell coating the core particle; the outer shell comprising a mixture having predominant components of a vinyl polymer A comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 2,000-225,000 and a vinyl polymer B comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 1,000-15,000 of different number-average molecular weights; the ratio of the number-average molecular weight of the vinyl polymer A (Mn A ) to that of the vinyl polymer B (Mn B ) being in the range of 2 to 15; the vinyl polymers A and B respectively having a ratio of weight-average molecular weight to number-average molecular weight of 5 or less and the weight ratio of the vinyl polymer A to the vinyl polymer B being in the range of 1:4 to 10:1.
Claim 3
Dependent Claim 31 words
The encapsulated toner according to claim 1, wherein said copolymer has a copolymerization ratio of the styrene monomer to the tertiary amino groupcontaining monomer in the range of 1:0.01 to 1:0.5.
Claim 4
Dependent Claim 22 words
The encapsulated toner according to claim 1, wherein the ratio Mn A /Mn B is in the range of 3 to 10.
Claim 5
Dependent Claim 29 words
The encapsulated toner according to claim 1, wherein said core particle comprises inorganic fine particles attached to or embedded in the surface or surface layer of the core particles.
Claim 6
Dependent Claim 31 words
The encapsulated toner according to claim 4, wherein said inorganic fine particles have a specific surface area of 50-400 m 2 /g according to the BET method by N 2 adsorption.
Claim 7
Dependent Claim 16 words
The encapsulated toner according to claim 5, wherein said inorganic fine particles are silica fine particles.
Claim 8
Dependent Claim 24 words
The encapsulated toner according to claim 1, wherein said core particle comprises a soft solid material showing pressure-fixability, and a colorant or magnetic powder.
Claim 9
Dependent Claim 18 words
The encapsulated toner according to claim 7, wherein said core particle has a volume-average particle size of 5-20μ.
Claim 10
Dependent Claim 15 words
The encapsulated toner according to claim 7, wherein said soft solid material comprises a wax.
Claim 11
Dependent Claim 24 words
The encapsulated toner according to claim 7, wherein said soft solid material comprises a reaction product between an amino group-containing monomer and a wax.
Claim 12
Dependent Claim 21 words
The encapsulated toner according to claim 10, wherein said amino group-containing monomer is dimethylaminoethyl methacrylate, and said wax is paraffin wax.
Claim 13
Dependent Claim 27 words
The encapsulated toner according to claim 1, wherein said outer shell comprises the vinyl polymers A and B in a proportion of 60 wt. % or more.
Claim 14
Dependent Claim 62 words
The encapsulated toner according to claim 1, wherein said core particle comprises inorganic fine particles attached to or embedded in the surface or surface layer of the core particle, said outer shell comprises the vinyl polymers A and B in a proportion of 60 wt. % or more, and said outer shell has been formed by phase separation from an organic phase.
Claim 15
Dependent Claim 28 words
The encapsulated toner according to claim 13, wherein said core particle comprises a reaction product between paraffin wax and dimethylaminoethyl methacrylate, polyethylene wax, paraffin wax and carnauba wax.
Claim 16
Dependent Claim 31 words
The encapsulated toner according to claim 14, wherein said core particle has been coated with the outer shell comprising the vinyl polymers A and B respectively comprising a styrene-dimethylaminoethyl methacrylate copolymer.
Claim 17
Dependent Claim 19 words
The encapsulated toner according to claim 1, wherein the vinyl polymer A has a number-average molecular weight of 4,000-100,000.
Claim 18
Dependent Claim 19 words
The encapsulated toner according to claim 16, wherein the vinyl polymer A has a number-average molecular weight of 15,000-30,000.
Claim 19
Dependent Claim 19 words
The encapsulated toner according to claim 1, wherein the vinyl polymer B has a number-average molecular weight of 3,500-15,000.
Claim 20
Dependent Claim 19 words
The encapsulated toner according to claim 18, wherein the vinyl polymer B has a number-average molecular weight of 3,000-12,000.
Claim 21
Dependent Claim 180 words
A process for producing an encapsulated toner, comprising: dissolving, in an organic solvent, a shell material comprising a mixture having predominant components of a vinyl polymer A comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 2,000-225,000 and a vinyl polymer B comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 1,000-15,000 of different number-average molecular weights; the ratio of the number-average molecular weight of the vinyl polymer A (Mn A ) to that of the vinyl polymer B (Mn B ) being in the range of 2 to 15; the vinyl polymers A and B respectively having a ratio of weight-average molecular weight to number-average molecular weight of 5 or less and the weight ratio of the vinyl polymer A to the vinyl polymer B being in the range of 1:4 to 10:1, dispersing solid core particles in the resulting organic solution, and subjecting the resulting dispersion to phase separation in order to obtain the encapsulated toner.
Claim 22
Dependent Claim 180 words
A process for producing an encapsulated toner, comprising: dissolving, in an organic solvent, a shell material comprising a mixture having predominant components of a vinyl polymer A comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 2,000-225,000 and a vinyl polymer B comprising a copolymer of a styrene monomer and a tertiary amino group-containing vinyl monomer having a number-average molecular weight of 1,000-15,000 of different number-average molecular weights; the ratio of the number-average molecular weight of the vinyl polymer A (Mn A ) to that of the vinyl polymer B (Mn B ) being in the range of 2 to 15; the vinyl polymers A and B respectively having a ratio of weight-average molecular weight to number-average molecular weight of 5 or less and the weight ratio of the vinyl polymer A to the vinyl polymer B being in the range of 1:4 to 10:1, dispersing solid core particles in the resulting organic solution, and subjecting the resulting dispersion to phase separation in order to obtain the encapsulated toner.

References Cited (Backward Citations)

US4259426A Cited
US4517273A Cited
US4533617A Cited
US4599289A Cited
US4565764A Cited
US4497885A Cited
US4661430A Cited
US4581312A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-10 1992-07-11 1993-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-10 1996-07-11 1997-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-10 2000-07-11 2001-01-10 $7700.00 Window Closed / Lapsed

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