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US4795615A Expired / Lapsed US ⏱️ 0.0 years remaining

Mounting for a metallic exhaust gas catalyst carrier body and method for manufacturing the same

Assignee: Interatom Internationale Atomreaktorbau GmbH
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Filing: 1987-07-06
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Granted: 1989-01-03
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Expires: 2007-07-06
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Abstract

Abstract A mounting assembly for an exhaust gas catalyst and a method for manufacturing the same includes a metallic exhaust gas catalyst carrier body formed of a multiplicity of layers, at least one first brazed joint interconnecting the layers, a metallic tubular jacket in which the catalyst carrier body is disposed, and one second brazed joint fastening the catalyst carrier body to the tubular jacket while permitting lengthwise expansion of the catalyst carrier body relative to the tubular jacket.

Inventors

  • 👤 Theodor Cyron
  • 👤 Wolfgang Maus

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 20:19
CPC Classifications
B; B01; B01J; B01J10/00; F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/24; F01N3/28; F01N3/2839; F01N3/2875; F01N3/2853; F01N2330/00; F01N2330/02; F01N2450/00; F01N2450/22; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49345; Y10T29/49826; Y10T29/49863; Y10T29/4987; Y10T29/49872; Y10T29/49879

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 83 words
Mounting assembly for an exhaust gas catalyst, comprising a metallic exhaust gas catalyst carrier body formed of a multiplicity of layers, at least one first brazed joint interconnecting said layers, a metallic tubular jacket in which said catalyst carrier body is disposed, and one second brazed joint fastening said catalyst carrier body to said tubular jacket while permitting lengthwise expansion of said catalyst carrier body relative to said tubular jacket, said first and second brazed joints being axially spaced apart from each other.
Claim 2
Dependent Claim 83 words
Mounting assembly for an exhaust gas catalyst, comprising a metallic exhaust gas catalyst carrier body formed of a multiplicity of layers, at least one first brazed joint interconnecting said layers, a metallic tubular jacket in which said catalyst carrier body is disposed, and one second brazed joint fastening said catalyst carrier body to said tubular jacket while permitting lengthwise expansion of said catalyst carrier body relative to said tubular jacket, said first and second brazed joints being axially spaced apart from each other.
Claim 3
Dependent Claim 18 words
Mounting assembly according to claim 1, wherein said second brazed joint is in the form of brazing foil.
Claim 4
Dependent Claim 25 words
Mounting assembly according to claim 2, wherein said brazing foil is disposed at a substantially central portion of the periphery of said catalyst carrier body.
Claim 5
Dependent Claim 23 words
Mounting assembly according to claim 2, wherein said brazing foil is disposed at an end of the periphery of said catalyst carrier body.
Claim 6
Dependent Claim 24 words
Mounting assembly according to claim 1, wherein said second brazed joint is disposed at an end of the periphery of said catalyst carrier body.
Claim 7
Dependent Claim 20 words
Mounting assembly according to claim 1, wherein said catalyst carrier body is recessed inside both ends of said tubular body.
Claim 8
Dependent Claim 37 words
Mounting assembly according to claim 1, wherein said second brazed joint includes metallic bridges between said catalyst carrier body and said tubular jacket having a heat conductivity small enough to minimize heat from reaching said tubular jacket.
Claim 9
Dependent Claim 34 words
Mounting assembly according to claim 1, wherein said second brazed joint fastens a portion covering 1 to 20 mm in axial direction of the periphery of said catalyst carrier body to said tubular jacket.
Claim 10
Dependent Claim 38 words
Mounting assembly according to claim 1, wherein said second brazed joint includes a spacer, and including at least one other spacer, said spacers maintaining a distance of several mm between said catalyst carrier body and said tubular jacket.
Claim 11
Dependent Claim 31 words
Mounting assembly according to claim 9, wherein said spacers are collar-shaped and only said first-mentioned spacer is firmly connected to said catalyst carrier body as well as to said tubular jacket.
Claim 12
Dependent Claim 103 words
Mounting assembly according to claim 9, wherein said second brazed joint maintains a space between said tubular jacket and said catalyst carrier body, and including a flowable high-temperature resistant heat insulating material at least partially filling said space, said catalyst carrier body having a peripheral surface and said tubular jacket having an inner surface, and said spacers other than said spacer which is connected to both said peripheral surface and said inner surface, each being connected to one of said surfaces and forming sealing lips preventing said flowable material from escaping even in the event of longitudinal expansions of said catalyst carrier body.
Claim 13
Dependent Claim 16 words
Mounting assembly according to claim 10, wherein said collar-shaped spacers are formed of metallic woven screens.
Claim 14
Dependent Claim 37 words
Mounting assembly according to claim 1, wherein said second brazed joint maintains a space between said tubular jacket and said catalyst carrier body, and including a high-temperature resistant heat insulating material at least partially filling said space.
Claim 15
Dependent Claim 17 words
Mounting assembly according to claim 13, wherein said heat insulating material is a flowable high-temperature resistant granulate.
Claim 16
Dependent Claim 17 words
Mounting assembly according to claim 13, wherein said heat insulating material is a flowable high-temperature resistant powder.
Claim 17
Dependent Claim 19 words
Mounting assembly according to claim 13, wherein said heat insulating material is a flowable high-temperature resistant fine quartz sand.
Claim 18
Dependent Claim 33 words
Mounting assembly according to claim 13, including substantially radial bridges in said space extending in the longitudinal direction of said catalyst carrier body and loosely interconnecting said catalyst carrier and said tubular jacket.
Claim 19
Dependent Claim 41 words
Mounting assembly according to claim 13, wherein said heat insulating material is flowable, and including substantially radial bridges in said space extending in the longitudinal direction of said catalyst carrier body and loosely interconnecting said catalyst carrier and said tubular jacket.
Claim 20
Dependent Claim 15 words
Mounting assembly according to claim 18, wherein said bridges are formed of metallic woven screens.
Claim 21
Dependent Claim 19 words
Mounting assembly according to claim 1, wherein said layers are in the form of alternating smooth and corrugated layers.
Claim 22
Dependent Claim 119 words
Method for manufacturing an exhaust gas catalyst mounting assembly, which comprises: (a) winding sheets together to form a catalyst carrier body; (b) fastening the sheets together with at least at one first brazed joint; (c) slipping at least two collar-shaped spacers on the catalyst carrier body and fastening the spacers to the catalyst carrier body; (d) slipping the catalyst carrier body with the spacers into a tubular jacket while maintaining a space between the catalyst carrier body and the tubular jacket and simultaneously filling the space with a flowable, high-temperature resistant material; and (e) fastening one of the spacers to the tubular jacket with one second brazed joint axially spaced apart from the at least one first brazed joint.
Claim 23
Dependent Claim 119 words
Method for manufacturing an exhaust gas catalyst mounting assembly, which comprises: (a) winding sheets together to form a catalyst carrier body; (b) fastening the sheets together with at least at one first brazed joint; (c) slipping at least two collar-shaped spacers on the catalyst carrier body and fastening the spacers to the catalyst carrier body; (d) slipping the catalyst carrier body with the spacers into a tubular jacket while maintaining a space between the catalyst carrier body and the tubular jacket and simultaneously filling the space with a flowable, high-temperature resistant material; and (e) fastening one of the spacers to the tubular jacket with one second brazed joint axially spaced apart from the at least one first brazed joint.
Claim 24
Dependent Claim 18 words
Method according to claim 21, which comprises forming a joint between an inlet cone and the tubular jacket.
Claim 25
Dependent Claim 40 words
Method according to claim 22, which comprises performing the step of fastening one of the spacers to the tubular jacket with one second brazed joint at the spacer closest to the joint between the inlet cone and the tubular jacket.
Claim 26
Dependent Claim 35 words
Method according to claim 22, which comprises connecting one of the spacers to the tubular jacket in a step separate from the step of forming a joint between the inlet cone and the tubular jacket.
Claim 27
Dependent Claim 19 words
Method according to claim 21, which comprises providing the flowable, high-temperature resistant material in the form of a granulate.
Claim 28
Dependent Claim 19 words
Method according to claim 21, which comprises providing the flowable, high-temperature resistant material in the form of a powder.
Claim 29
Dependent Claim 71 words
Method for manufacturing an exhaust gas catalyst mounting assembly, which comprises: (a) winding sheets together to form a catalyst carrier body; (b) fastening the sheets together with at least at one first brazed joint; (c) slipping the catalyst carrier body into a tubular jacket; and (d) fastening the catalyst carrier body to the tubular jacket with one second brazed joint axially spaced apart from the at least one first brazed joint.
Claim 30
Dependent Claim 71 words
Method for manufacturing an exhaust gas catalyst mounting assembly, which comprises: (a) winding sheets together to form a catalyst carrier body; (b) fastening the sheets together with at least at one first brazed joint; (c) slipping the catalyst carrier body into a tubular jacket; and (d) fastening the catalyst carrier body to the tubular jacket with one second brazed joint axially spaced apart from the at least one first brazed joint.
Claim 31
Dependent Claim 14 words
Method according to claim 27, which comprises forming both brazed joints with brazing powder.
Claim 32
Dependent Claim 24 words
Method according to claim 27, which comprises forming the second brazed joint by wrapping brazing foil around the periphery of the catalyst carrier body.
Claim 33
Dependent Claim 28 words
Method according to claim 27, which comprises forming the second brazed joint by wrapping brazing foil around an end region of the periphery of the catalyst carrier body.
Claim 34
Dependent Claim 29 words
Method according to claim 27, which comprises forming the second brazed joint by wrapping brazing foil around a substantially central region of the periphery of the catalyst carrier body.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-03 1992-07-04 1993-01-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-03 1996-07-04 1997-01-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-03 2000-07-04 2001-01-03 $7700.00 Window Closed / Lapsed

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