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US4794264A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface defect detection and confirmation system and method

Assignee: QC Optics Inc
•
Filing: 1987-05-08
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Granted: 1988-12-27
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Expires: 2007-05-08
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Abstract

Abstract A surface inspection defect detection and confirmation technique in which a beam of radiation is directed at the surface to be inspected; the radiation scattered from the surface is separately sensed in the near-specular region indicative of a pit and in the far-specular region indicative of a flaw, the near-specular region signal and far-specular region signal are normalized, the near-specular component is discriminated, and the flaw signal is indicated as being a defect and not contamination when there is coincidence between the pit signal and flaw signal.

Inventors

  • 👤 George S. Quackenbos
  • 👤 Jay L. Ormsby
  • 👤 Eric T. Chase
  • 👤 Sergey V. Broude
  • 👤 Koichi Nishine

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:47
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/95; G01N21/9506

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 114 words
A surface defect detection and confirmation system comprising: means for directing a beam of radiation to a surface; means for separately sensing radiation scattered from the surface in the near-specular region indicative of a pit and in the far-specular region indicative of a flaw and producing signals representative thereof; means, responsive to said means for sensing, for normalizing the near-specular pit signal with respect to the far-specular flaw signal; means, responsive to said means for normalizing, for discriminating the near-specular components of said normalized signal; and means, responsive to said means for discriminating, for indicating that the flaw is a defect and not contamination upon coincidence of a pit signal and a flaw signal.
Claim 2
Dependent Claim 114 words
A surface defect detection and confirmation system comprising: means for directing a beam of radiation to a surface; means for separately sensing radiation scattered from the surface in the near-specular region indicative of a pit and in the far-specular region indicative of a flaw and producing signals representative thereof; means, responsive to said means for sensing, for normalizing the near-specular pit signal with respect to the far-specular flaw signal; means, responsive to said means for normalizing, for discriminating the near-specular components of said normalized signal; and means, responsive to said means for discriminating, for indicating that the flaw is a defect and not contamination upon coincidence of a pit signal and a flaw signal.
Claim 3
Dependent Claim 18 words
The system of claim 1 in which said means for directing includes lens means and a radiation source.
Claim 4
Dependent Claim 14 words
The system of claim 2 in which said radiation source provides a collimated beam.
Claim 5
Dependent Claim 14 words
The system of claim 2 in which said radiation source provides a coherent beam.
Claim 6
Dependent Claim 13 words
The system of claim 2 in which said radiation source is a laser.
Claim 7
Dependent Claim 18 words
The system of claim 1 further including means for providing relative motion between said beam and the surface.
Claim 8
Dependent Claim 25 words
The device of claim 6 in which said means for providing relative motion moves said beam and surface in two directions relative to one another.
Claim 9
Dependent Claim 27 words
The device of claim 7 in which said means for providing relative motion includes means for rotating said surface and translating said surface relative to said beam.
Claim 10
Dependent Claim 28 words
The system of claim 1 in which said means for separately sensing includes a first sensor for sensing near-specular radiation and a second sensor for sensing far-specular radiation.
Claim 11
Dependent Claim 14 words
The system of claim 1 in which said means for normalizing includes a comparator.
Claim 12
Dependent Claim 30 words
The system of claim 10 in which said comparator receives said near-specular signal as a first polarity and said far-specular signal as a second opposite polarity and sums the signals.
Claim 13
Dependent Claim 17 words
The system of claim 10 in which said comparator subtracts said far-specular signal from said near-specular signal.
Claim 14
Dependent Claim 28 words
The system of claim 11 in which said means for discriminating further includes a first detector circuit for detecting components of said first polarity of said normalized signal.
Claim 15
Dependent Claim 27 words
The system of claim 13 in which said means for discriminating includes a second detector circuit for detecting components of said second polarity of said normalized signal.
Claim 16
Dependent Claim 15 words
The system of claim 1 in which said means for indicating includes an AND gate.
Claim 17
Dependent Claim 23 words
The system of claim 14 in which said means for indicating includes an AND gate responsive to said first and second detector circuits.
Claim 18
Independent Claim 83 words
A method of surface defect detection and confirmation comprising: irradiating an area of a surface; separately sensing radiation scattered from the surface in the near-specular region indicative of a pit and in the far-specular region indicative of a flaw, and producing signals representative thereof; normalizing the near-specular signal with respect to the far-specular signal; discriminating the near-specular pit component from the normalized signal; and indicating that the flaw is a defect and not contamination upon coincidence between the pit signal and flaw signal.
Claim 19
Independent Claim 83 words
A method of surface defect detection and confirmation comprising: irradiating an area of a surface; separately sensing radiation scattered from the surface in the near-specular region indicative of a pit and in the far-specular region indicative of a flaw, and producing signals representative thereof; normalizing the near-specular signal with respect to the far-specular signal; discriminating the near-specular pit component from the normalized signal; and indicating that the flaw is a defect and not contamination upon coincidence between the pit signal and flaw signal.

References Cited (Backward Citations)

US4184082A Cited
US4172666A Cited
US4492477A Cited
US4583861A Cited
US4598997A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-12-27 1992-06-27 1992-12-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-12-27 1996-06-27 1996-12-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-12-27 2000-06-27 2000-12-27 $7700.00 Window Closed / Lapsed

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