Snap-on dust shield for automotive compessor clutch

Claim 2

In a compressor assembly including a pulley having a front surface, a dust shield attachable to the pulley for substantially covering the front surface, comprising: a resilient hollow part having an open end to fit substantially over the front surface of the pulley, there being a protrusion on one of the pulley and the hollow part and a corresponding depression in the other of the pulley and the hollow part, the protrusion and corresponding depressing resiliently cooperatively mating to attach the shield to the pulley, said hollow part and said pulley being positively interlocked together against rotation relative to each other.

Claim 3

The compressor assembly of claim 1 wherein: the pulley has an outer rim surface on which the protrusion and corresponding depression cooperatively mate.

Claim 4

The assembly of claim 1 including a plurality of said protrusions and depressions.

Claim 5

In a compressor assembly including a housing, a pulley, and a clutch assembly on the pulley, said pulley having an outer rim surface and a front surface, a dust shield attachable to the pulley for covering the clutch assembly, comprising: a resilient hollow part having an open end to fit over the front surface of the pulley and the clutch assembly, one of the hollow part and the pulley having an annular groove and the other of the hollow part and the pulley having a corresponding annular lip for removably mounting the hollow part to the pulley, said hollow part including interlocking means for positively preventing relative rotational movement between said hollow part and pulley.

Claim 6

In a compressor assembly including a housing, a pulley, and a clutch assembly on the pulley, said pulley having an outer rim surface and a front surface, a dust shield attachable to the pulley for covering the clutch assembly, comprising: a resilient hollow part having an open end to fit over the front surface of the pulley and the clutch assembly, one of the hollow part and the pulley having an annular groove and the other of the hollow part and the pulley having a corresponding annular lip for removably mounting the hollow part to the pulley, said hollow part including interlocking means for positively preventing relative rotational movement between said hollow part and pulley.

Claim 7

The compressor assembly of claim 4 wherein said interlocking means comprises: one of the hollow part and the pulley having an axial land and the other of the hollow part and pulley having an axial notch that cooperatively engage to prevent relative rotational movement between the hollow part and the pulley when the hollow part is mounted to the pulley.

Claim 8

The compressor assembly of claim 4 wherein the annular lip includes a radius, whereby the dust cover is easy to install on and remove from the pulley.

Claim 9

The compressor assembly of claim 6 wherein: the hollow part is made of a polystyrene plastic material, whereby the dust shield is resistant to harsh ambient operating conditions.

Claim 10

In a compressor assembly including a housing and a pulley, having a front surface, a back surface, an an outer rim surface, a dust shield for covering the front surface of the pulley, comprising: a resilient hollow part having an open end, including an annular lip located adjacent to the open end on the inside of the hollow part, the annular lip being resiliently snap fit in an annular groove in the outer rim surface of the pulley, whereby the front surface of the pulley is effectively sealed and protected from ambient contamination, and locking means for preventing relative rotational movement between the hollow part and the pulley, whereby during acceleration or deceleration of the pulley, the dust shield will be prevented from rotating relative to the pulley.

Claim 11

In a compressor assembly including a housing and a pulley, having a front surface, a back surface, an an outer rim surface, a dust shield for covering the front surface of the pulley, comprising: a resilient hollow part having an open end, including an annular lip located adjacent to the open end on the inside of the hollow part, the annular lip being resiliently snap fit in an annular groove in the outer rim surface of the pulley, whereby the front surface of the pulley is effectively sealed and protected from ambient contamination, and locking means for preventing relative rotational movement between the hollow part and the pulley, whereby during acceleration or deceleration of the pulley, the dust shield will be prevented from rotating relative to the pulley.

Claim 12

The compressor assembly of claim 8 wherein: the locking means comprises at least one axial land on one of the inside of the hollow part and the outer rim surface for cooperatively engaging with a corresponding axial notch in the other of the inside of the hollow part and the outer rim surface.

Claim 13

The compressor assembly of claim 9 wherein: the annular lip includes a radius, whereby the dust cover is easy to install on and remove from the pulley.

Claim 14

The compressor assembly of claim 10 wherein: the hollow part is made of a polystyrene plastic material, whereby the dust shield is resistant to harsh ambient operating conditions.

Claim 15

In a compressor assembly including a housing, a crankshaft, and a clutch assembly comprising a pulley rotatably mounted axially to but independent of the rotation of the crankshaft and a hub assembly mounted to the distal end of the crankshaft and being rotatable therewith, wherein the pulley is continuously driven while the hub assembly is selectively engaged with the pulley for driving the crankshaft, the pulley having a front surface and an outer rim surface and being located between the housing and the hub assembly with the hub assembly and front surface being adjacent to one another, a dust shield attachable to the pulley for protecting the hub assembly from ambient contamination, comprising: a resilient plastic hollow part having an open end and including an annular lip located adjacent to the open end on the inside of the hollow part, the annular lip having a radius and cooperatively engaging with an annular groove in the outer rim surface of the pulley, the hollow part further including an annular rib located inside the hollow part and positioned substantially parallel to and inward from the annular lip whereby an annular recess is formed between the annular lip and the annular rib into which fits an annular land formed on the pulley by the annular groove and the front surface of pulley, thereby providing added rigidity to the hollow part and a stop against which the front surface of the pulley abuts when the dust shield is installed onto the pulley to cover the clutch assembly, and locking means for preventing relative rotational movement between the hollow part and the pulley, whereby during acceleration or deceleration of the pulley, the dust shield will be prevented from rotating relative to the pulley.

Claim 16

In a compressor assembly including a housing, a crankshaft, and a clutch assembly comprising a pulley rotatably mounted axially to but independent of the rotation of the crankshaft and a hub assembly mounted to the distal end of the crankshaft and being rotatable therewith, wherein the pulley is continuously driven while the hub assembly is selectively engaged with the pulley for driving the crankshaft, the pulley having a front surface and an outer rim surface and being located between the housing and the hub assembly with the hub assembly and front surface being adjacent to one another, a dust shield attachable to the pulley for protecting the hub assembly from ambient contamination, comprising: a resilient plastic hollow part having an open end and including an annular lip located adjacent to the open end on the inside of the hollow part, the annular lip having a radius and cooperatively engaging with an annular groove in the outer rim surface of the pulley, the hollow part further including an annular rib located inside the hollow part and positioned substantially parallel to and inward from the annular lip whereby an annular recess is formed between the annular lip and the annular rib into which fits an annular land formed on the pulley by the annular groove and the front surface of pulley, thereby providing added rigidity to the hollow part and a stop against which the front surface of the pulley abuts when the dust shield is installed onto the pulley to cover the clutch assembly, and locking means for preventing relative rotational movement between the hollow part and the pulley, whereby during acceleration or deceleration of the pulley, the dust shield will be prevented from rotating relative to the pulley.

Claim 17

The compressor assembly of claim 12 wherein: the locking means comprises at least one axial land on one of the inside of the hollow part and the outer rim surface for cooperatively engaging with a corresponding axial notch in the other of the inside of the hollow part and outer rim surface.

Claim 18

In an compressor assembly including a pulley and clutch assembly on the pulley, a dust shield attachable to the pulley for substantially covering the clutch assembly, comprising: a resilient hollow part having an open end to fit on the pulley and enclose the clutch assembly, there being a protrusion on one of the pulley and the hollow part and a corresponding depression in the other of the pulley and the hollow part, the protrusion and corresponding depression resiliently cooperatively mating to attach the shield to the pulley by means of a snap fit, and cooperating locking means on said hollow part and pulley for positively preventing relative rotational movement between said hollow part and pulley.

Claim 19

In an compressor assembly including a pulley and clutch assembly on the pulley, a dust shield attachable to the pulley for substantially covering the clutch assembly, comprising: a resilient hollow part having an open end to fit on the pulley and enclose the clutch assembly, there being a protrusion on one of the pulley and the hollow part and a corresponding depression in the other of the pulley and the hollow part, the protrusion and corresponding depression resiliently cooperatively mating to attach the shield to the pulley by means of a snap fit, and cooperating locking means on said hollow part and pulley for positively preventing relative rotational movement between said hollow part and pulley.

Claim 20

The compressor assembly of claim 14 wherein: the pulley has an outer rim surface on which the protrusion and corresponding depression cooperatively mate.