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US4787219A Expired / Lapsed US ⏱️ 0.0 years remaining

Spatial warp knitted structure and a method of manufacturing the same

Assignee: Asahi Kasei Corp
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Filing: 1987-07-15
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Granted: 1988-11-29
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Expires: 2007-07-15
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Abstract

Abstract Novel spatial warp knitted structures are knitted on a double needle bar Raschel machine or a spatial warp knitting machine formed by modifying a double needle bar Raschel machine. A basic spatial warp knitted structure including two warp knitted fabrics facing each other, uniting threads uniting the two warp knitted fabrics, and insert warp threads and/or insert weft threads inserted between and in parallel to the two warp knitted fabrics so as to intersect the uniting threads or to be interlaced with the uniting threads. In practical application, the basic spatial warp knitted structure is modified by properly interlacing the insert warp threads and/or the insert weft threads with the uniting threads and by forming the warp knitted fabrics in a specific warp knitted construction, into a spatial warp knitted bank structure, a spatial warp knitted board structure having a hollow rectangular cross-section or a hollow segmental rectangular cross-section, a spatial warp knitted honeycomb structure, a spatial warp knitted honeycomb board structure, a spatial warp knitted skeleton structure comprising an assembly of cuboidal frames, or a spatial warp knitted structure having an I-shaped section, a Y-shaped section, or a T-shaped section.

Inventors

  • 👤 Seizo Sato
  • 👤 Kazuo Furuya

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 07:20
CPC Classifications
D; D04; D04B; D04B21/00; D04B21/10; B; B29; B29C; B29C70/00; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/24; B29D; B29D24/00; B29D24/002; B29D24/005; B29D99/00; B29D99/0003; D04B21/20; D04B23/00; D04B23/12; D04B23/16; D04B27/00; D04B27/02; D04B27/06; D04B27/34; B29K; B29K2105/00; B29K2105/06; B29K2105/08; B29K2105/0809; B29K2105/0836; B29L; B29L2031/00; B29L2031/60; B29L2031/601; B29L2031/608; D10; D10B; D10B2403/00; D10B2403/02; D10B2403/021; D10B2403/0213; D10B2403/024; D10B2403/0241; D10B2403/02411; D10B2403/02412; D10B2403/03; D10B2403/031; D10B2403/0311; D10B2505/00; D10B2505/02

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 80 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said two warp knitted fabrics facing each other and united together by uniting parts each having at least one uniting thread; and at least four rows of insert warp threads inserted between and in parallel to the warp knitted fabrics across the uniting threads, and at lease one row of insert weft threads between the adjacent rows of insert warp threads.
Claim 2
Dependent Claim 80 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said two warp knitted fabrics facing each other and united together by uniting parts each having at least one uniting thread; and at least four rows of insert warp threads inserted between and in parallel to the warp knitted fabrics across the uniting threads, and at lease one row of insert weft threads between the adjacent rows of insert warp threads.
Claim 3
Dependent Claim 23 words
A spatial warp knitted structure according to claim 1, wherein the adjacent wales of each warp knitted fabric are bonded to each other.
Claim 4
Dependent Claim 64 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said two warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads and insert weft threads inserted between and in parallel to the warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction.
Claim 5
Dependent Claim 64 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said two warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads and insert weft threads inserted between and in parallel to the warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction.
Claim 6
Dependent Claim 89 words
A spatial warp knitted band structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads inserted between and in parallell to the two warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction, and having a band-like shape of which the narrow sides are formed as a looplike construction and of which the wide sides are formed as a wovenlike construction.
Claim 7
Dependent Claim 89 words
A spatial warp knitted band structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads inserted between and in parallell to the two warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction, and having a band-like shape of which the narrow sides are formed as a looplike construction and of which the wide sides are formed as a wovenlike construction.
Claim 8
Dependent Claim 67 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure is partly split along a plane perpendicular to the two warp knitted fabrics and parallel to the wales, whereby the spatial warp knitted band structure can be transformed after being knitted into a morphology having an I-shaped section
Claim 9
Dependent Claim 66 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure in partly split along a plane perpendicular to the two warp knitted fabrics and parallel to the wales, whereby the spatial warp knitted band structure can be transformed after being knitted into morphology having a T-shaped section.
Claim 10
Dependent Claim 67 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure is partly split along a plane perpendicular to the two warp knitted fabrics and parallel to the wales, whereby the spatial warp knitted band structure can be transformed after being knitted into a morphology having a Y-shaped section.
Claim 11
Dependent Claim 45 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that an arrangement of a plurality of said insert warp threads on a plane perpendicular to the uniting threads is a honeycomb shape.
Claim 12
Dependent Claim 20 words
A spatial warp knitted structure according to claim 3, wherein the two warp knitted fabrics are warp knitted honeycomb fabrics.
Claim 13
Dependent Claim 46 words
A spatial warp knitted structure according to claim 3, wherein the two warp knitted fabrics are united along the corresponding opposite sides thereof by woven constructions formed by interlacing the insert warp threads with the uniting threads, in a hollow bar-shaped morphology having a rectangular cross-section.
Claim 14
Dependent Claim 51 words
A spatial warp knitted structure according to claim 3, wherein the two warp knitted fabrics are united by woven constructions formed by interlacing the insert warp threads with the uniting threads and distributed in parallel to each other at intervals, in a hollow board-shaped morphology having a segmental rectangular cross section.
Claim 15
Dependent Claim 49 words
A spatial warp knitted structure according to claim 3, wherein the two warp knitted fabrics each are formed by interconnecting separate wales formed at intervals along the direction of the course with in-laid threads at intervals along the direction of the wale so as to form a skeleton structure.
Claim 16
Dependent Claim 54 words
A spatial warp knitted structure according to claim 3, wherein the two warp knitted fabrics each are formed by interconnecting separate wales formed at intervals along the direction of the course and same wales formed at intervals along the direction of the wales with the uniting threads so as to form a skeleton structure.
Claim 17
Dependent Claim 59 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads inserted between and in parallel to the warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction.
Claim 18
Dependent Claim 59 words
A spatial warp knitted structure comprising two warp knitted fabrics each consisting of at least two wales of loops, said warp knitted fabrics facing each other and united together with uniting threads; and insert warp threads inserted between and in parallel to the warp knitted fabrics so as to be interlaced with the uniting threads in a woven construction.
Claim 19
Dependent Claim 63 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure is partly split along a plane parallel to the two warp knitted fabrics, and whereby the spatial warp knitted band structure can be transformed after being knitted into a morphology having an I-shaped section.
Claim 20
Dependent Claim 61 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure is partly split along a plane parallel to the two knitted fabrics, whereby the spatial warp knitted band structure can be transformed after being knitted into a morphology having a T-shaped section.
Claim 21
Dependent Claim 62 words
A spatial warp knitted band structure according to claim 4, wherein the insert warp threads are interlaced with the uniting threads so that the spatial warp knitted band structure is partly split along a plane parallel to the two warp knitted fabrics, whereby the spatial warp knitted band structure can be transformed after being knitted into a morphology having a Y-shaped section.
Claim 22
Dependent Claim 49 words
A spatial warp knitted structure according to claim 14, wherein the two warp knitted fabrics each are formed by interconnecting separate wales formed at intervals along the direction of the course with in-laid threads at intervals along the direction of the wale so as to form a skeleton structure.

References Cited (Backward Citations)

SU160262A1 Cited
US393185A Cited
US2249650A Cited
US628818A Cited
US2682163A Cited
US3646782A Cited
US3665733A Cited
US3864944A Cited
US4399671A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-11-29 1992-05-30 1992-11-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-11-29 1996-05-30 1996-11-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-11-29 2000-05-30 2000-11-29 $7700.00 Window Closed / Lapsed

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