Spacer of optical fiber cable and method for forming the same

Claim 2

In a method of forming a spacer of an optical fiber cable, said method comprising the steps of providing a tension member and covering said tension member with a spacer body of crystalline thermoplastic resin, said spacer body having formed on an outer periphery thereof a plurality of grooves each for supporting an optical fiber therein, the improvement wherein: said tension member is formed by covering a tension cable of one of a steel wire and a fiber reinforced plastic rod with a thermoplastic resin layer capable of being fused with the crystalline thermoplastic resin of said spacer body; and a diameter (d2) of said tension member and a target diameter (d3) of said spacer body measured at bottoms of said grooves are determined to satisfy the expression 0.5<d2/d3<1.

Claim 3

A spacer of an optical fiber cable, said spacer comprising: a tension cable formed of fiber reinforced thermosetting resin and having a roughened outer surface; an intermediate layer of thermoplastic resin and covering said tension cable, said intermediate layer having a roughened inner surface; said roughened outer surface of said tension cable and said roughened inner surface of said intermediate layer cooperating together to achieve firm adherence therebetween due to an anchor effect resulting from contacting said thermosetting resin and said thermoplastic resin in a semifluid state under pressure; and a spacer body formed of thermoplastic resin fusible with said thermoplastic resin of said intermediate layer, said spacer body having formed on an outer periphery thereof a plurality of helical grooves each for supporting an optical fiber therein; the outer surface of said intermediate layer and the inner surface of said spacer body being fused together.

Claim 4

A spacer of an optical fiber cable, said spacer comprising: a tension cable formed of fiber reinforced thermosetting resin and having a roughened outer surface; an intermediate layer of thermoplastic resin and covering said tension cable, said intermediate layer having a roughened inner surface; said roughened outer surface of said tension cable and said roughened inner surface of said intermediate layer cooperating together to achieve firm adherence therebetween due to an anchor effect resulting from contacting said thermosetting resin and said thermoplastic resin in a semifluid state under pressure; and a spacer body formed of thermoplastic resin fusible with said thermoplastic resin of said intermediate layer, said spacer body having formed on an outer periphery thereof a plurality of helical grooves each for supporting an optical fiber therein; the outer surface of said intermediate layer and the inner surface of said spacer body being fused together.

Claim 5

A spacer of an optical fiber cable as claimed in claim 2, wherein said tension cable and said intermediate layer have an adhesive strength of more than 60 kg/cm 2 .

Claim 6

A spacer of an optical fiber cable as claimed in claim 2, wherein said tension cable comprises one of glass fibers and aromatic polyamid fibers impregnated with an unsaturated polyester resin mixed with a peroxide hardening catalyst.

Claim 7

A spacer of an optical fiber cable as claimed in claim 2, wherein said resins of said intermediate layer and said spacer body are selected from a group consisting of nylons, ABS resins and a homopolymer or copolymer of one of polyethylene and polypropylene.