Abstract Disclosed is an apparatus and method for preparing a catheter tube which has a longitudinal line of weakness extending axially there along as a place of preferential splitting. The method includes co-extruding two materials into the tubular cross-sectional shape, one of the materials forms a surface line along the other which extends radially to a level wherein the thickness of the tubing cross-section there at is less. When the co-extruded extra material is moved a groove is in the surface of the tube which groove permits easy tearing there along. The product formed by this method is also disclosed and includes the co-extruded polymers configured into a hollow tube of uniform radial cross-section and thickness before the co-extruded portion is removed.
A catheter assembly with a catheter configured to be readily split in half for ease of removal from insertion in a patient, said assembly characterized by (a) an elongated tubular body comprised of a first polymer; (b) said body being defined by a wall having a first radial cross-sectional thickness through the length thereof; (c) said wall having an inner surface and an outer surface; (d) the said inner surface of said wall defining a lumen extending centrally through the length of said body; (e) two diametrically opposed grooves in said wall; (f) each of said grooves having a continuously decreasing width in cross-section from said outer surface to form a v-shape; (g) the bottom of each said v-shaped groove being at a point spaced from said inner surface of said wall; (h) said bottom of each said v-shaped groove cooperating with said inner surface of said wall to form a second radial cross-sectional thickness for said wall adjacent each of said diametrically opposed grooves; (i) a pair of strips; (j) said strips being v-shaped and the same size as said diametrically opposed grooves; and (k) said strips being comprised of a second polymer different from said first polymer; (l) whereby said strips are readily strippable from said v-shaped groovs for forming a catheter with a continuous tubular wall but readily split in half.
Claim 2
Dependent Claim
224 words
A catheter assembly with a catheter configured to be readily split in half for ease of removal from insertion in a patient, said assembly characterized by (a) an elongated tubular body comprised of a first polymer; (b) said body being defined by a wall having a first radial cross-sectional thickness through the length thereof; (c) said wall having an inner surface and an outer surface; (d) the said inner surface of said wall defining a lumen extending centrally through the length of said body; (e) two diametrically opposed grooves in said wall; (f) each of said grooves having a continuously decreasing width in cross-section from said outer surface to form a v-shape; (g) the bottom of each said v-shaped groove being at a point spaced from said inner surface of said wall; (h) said bottom of each said v-shaped groove cooperating with said inner surface of said wall to form a second radial cross-sectional thickness for said wall adjacent each of said diametrically opposed grooves; (i) a pair of strips; (j) said strips being v-shaped and the same size as said diametrically opposed grooves; and (k) said strips being comprised of a second polymer different from said first polymer; (l) whereby said strips are readily strippable from said v-shaped groovs for forming a catheter with a continuous tubular wall but readily split in half.
Claim 3
Dependent Claim
25 words
The assembly of claim 1, further characterized by (a) said first and second polymers being simultaneously co-extruded and formed to provide cooperating strippable surfaces therebetween.
Claim 4
Dependent Claim
27 words
The assembly of claim 1, further characterized (a) by said second areas of cross-sectional thickness are areas of uniform thickness providing preferential longitudinal tearing separation radially thereacross.
Claim 5
Dependent Claim
21 words
The catheter assembly of claim 1 wherein said first and second polymers are of different solubility parameters promoting poor adhesion therebetween.
Claim 6
Dependent Claim
33 words
The catheter of claim 1 wherein said overlying other polymer is removable to define at least one area extending longitudinally along said catheter of uniform weakness for preferential longitudinal tearing separation radially thereacross.
Claim 7
Dependent Claim
36 words
The catheter assembly of claim 1 wherein said first polymer is a polyurethane having a minimum tear strength based upon American Society for Testing and Materials Die C specifications of 722 pounds per linear inch average.