Run-flat insert for a tire and rim assembly

Claim 2

A run-flat inser for use with a tire and rim assembly, the insert being made from an elastically deformable material and comprising an annular band and a plurality of supporting legs, the supporting legs being at least eight in number, being spaced apart around and embedded in the annular band, and attached to and extending raidally inwardly from the radially inner surface of the annular band, wherein axially-aligned supporting legs extend outwardly in opposite directions with respect to the mid-circumferential plane of the run-flat insert, the circumferential spacing between supporting legs at their radially inner ends being at least 30% of the circumferential width of a supporting leg at its radially inner end, wherein a radially inner portion of each supporting leg has an axially outer surface that is contoured to be complementary to the axially inner surface of a bead portion of a tire, wherein the radially inner end of each supporting leg has a readially inner surface that is inclined at an angle of between 13° and 17° with respect to a line parallel to the axis of rotation of said run-flat insert.

Claim 3

The run-flat insert of claim 1 further comprising an axially oriented support member extending between the axially-aligned support legs.

Claim 4

The run-flat insert of claim 2 wherein the axially oriented support member is an arch.

Claim 5

An assembly of a rim, a tire and a run-flat insert, said assembly comprising: (a) a rim having a pair of axially opposed bead seating surfaces with bead retaining flanges extending raidally outwardly from the axially outer end of said bead seating surfaces; (b) a tubeless pneumatic tire mounted on said rim, said tire having an inner cavity and a pair of axially opposed bead portions, one of said bead portions being disposed adjacent to each bead seating surface and the respective bead retaining flange of said rim; and (c) a run-flat insert disposed within the inner cavity of said tire comprising an annular band having at least four pairs of circumferentially spaced supporting legs integral with the annular band, said annular band and supporting legs comprising an elastically deformable polymeric material, said annular band having radially inner and outer surfaces with said supporting legs extending generally radially inwardly from the radially inner surface of said annular band, each pair of supporting legs having its legs inclined with respect to the axis of rotation of said assembly, said supporting legs having radially inner ends that are disposed adjacent to the bead seating surfaces of said rim axially inwardly of the bead portiosn of said tire, said supporting legs having a circumferential thickness at their radially inner ends such that the circumferential spacing between circumferentially adjacent supporting legs at their radially inner ends is at least 30% of the circumferential thickness of the supporting legs at their radially inner ends, each said supporting leg has a radially inner portion which has a portion of its radially outer surface that is contoured to be complementary to, and is adjacent to an axially inner surface of a bead portion of said tire, and wherein the radially inner end of each supporting leg has a radially inner surface that is inclined at an angle of between 13° and 17° with respect to a line parallel to the axis of rotation of the assembly.

Claim 6

An assembly of a rim, a tire and a run-flat insert, said assembly comprising: (a) a rim having a pair of axially opposed bead seating surfaces with bead retaining flanges extending raidally outwardly from the axially outer end of said bead seating surfaces; (b) a tubeless pneumatic tire mounted on said rim, said tire having an inner cavity and a pair of axially opposed bead portions, one of said bead portions being disposed adjacent to each bead seating surface and the respective bead retaining flange of said rim; and (c) a run-flat insert disposed within the inner cavity of said tire comprising an annular band having at least four pairs of circumferentially spaced supporting legs integral with the annular band, said annular band and supporting legs comprising an elastically deformable polymeric material, said annular band having radially inner and outer surfaces with said supporting legs extending generally radially inwardly from the radially inner surface of said annular band, each pair of supporting legs having its legs inclined with respect to the axis of rotation of said assembly, said supporting legs having radially inner ends that are disposed adjacent to the bead seating surfaces of said rim axially inwardly of the bead portiosn of said tire, said supporting legs having a circumferential thickness at their radially inner ends such that the circumferential spacing between circumferentially adjacent supporting legs at their radially inner ends is at least 30% of the circumferential thickness of the supporting legs at their radially inner ends, each said supporting leg has a radially inner portion which has a portion of its radially outer surface that is contoured to be complementary to, and is adjacent to an axially inner surface of a bead portion of said tire, and wherein the radially inner end of each supporting leg has a radially inner surface that is inclined at an angle of between 13° and 17° with respect to a line parallel to the axis of rotation of the assembly.

Claim 7

An assembly as described in claim 4 or 11 wherein the predetermined maximum diameter of the radially outer surface of said annular band is no greater than D, where D=(A.sup.2 +B.sup.2)/2 where A is the inside diameter of the inner cavity of said tire at the mid-circumferential plane of the tire when it is not mounted, less 25 millimeters; and B is the nominal inside diameter of the bead portions of the tire less 12 millimeters.

Claim 8

An assembly as described in claim 9 or 11 wherein the axial width of the annular band of said run-flat insert is greater than 60% of the axial width of a footprint of said tire.

Claim 9

An assembly as described in claim 5 wherein the axial width of the annular band of said run-flat insert is greater than 60% of the axial width of a footprint of said tire.

Claim 10

An assembly as described in claim 4 or 11 wherein said run-flat insert has a number of pairs of axially aligned supporting legs such that at least three pairs of axially aligned supporting legs are disposed between said rim and the footprint of said tire when the tire is deflated and the assembly is subjected to the load that the tire is designed to support.

Claim 11

An assembly as described in claim 5 wherein said run-flat insert has a number of pairs of axially aligned supporting legs such that no less than three pairs of axially aligned supporting legs are disposed between said rim and the footprint of said tire when the tire is deflated and the assembly is subjected to the load that the tire is designed to support.

Claim 12

An assembly as described in claim 6 wherein said run-flat insert has a number of pairs of axially aligned supporting legs such that no less than three pairs of axially aligned supporting legs are disposed between said rim and the footprint of said tire when the tire is deflated and the assembly is subjected to the load that the tire is designed to support.

Claim 13

The assembly of claim 4 further comprising an axially-oriented support member extending between the axially aligned support legs.