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US4773140A Expired / Lapsed US ⏱️ 0.0 years remaining

Phased array transducer construction

Assignee: Advanced Technology Laboratories Inc
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Filing: 1983-10-31
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Granted: 1988-09-27
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Expires: 2003-10-31
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Abstract

Abstract A method of manufacturing a phased array ultrasound transducer, and the transducer manufactured by the inventive method are described. In the method, a piezoelectric crystal is soldered to the edges of a pair of double sided printed circuit boards, each of which has traces on either side. Then, a backing material is poured to secure the crystal and boards, and a saw is used to define the elements of the transducer.

Inventors

  • 👤 Robert R. McAusland

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:42
CPC Classifications
B; B06; B06B; B06B1/00; B06B1/02; B06B1/06; B06B1/0607; B06B1/0622; Y; Y10; Y10T; Y10T29/00; Y10T29/42

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 203 words
The method of manufacturing a phased array ultrasound transducer of the type comprising a bar of piezoelectric material which has been separated into a series of parallel elements comprising the steps of: (a) metalizing both sides of a bar of piezoelectric material; (b) providing a pair of double sided printed circuit boards, each having a series of traces formed thereon, said traces each having a pitch which is substantially one-fourth the pitch of elements desired on said phased array ultrasound transducer, said traces overlapping the top edge of each of said boards; (c) soldering said bar of piezoelectric material onto said top edges of said boards; (d) pouring a nonconductive backing material into the space between said boards, said backing material being selected to bond to said boards and to said bar of piezoelectric material, whereby mechanical integrity of the structure is provided; (e) defining said elements of said array by cutting through said bar of piezoelectric material and through the portion of said traces which extends over said top edges of said board, whereby a series of electrically isolated elements, each contacted by only one of said traces is formed; and (f) forming an electrical contact to the tops of said elements.
Claim 2
Independent Claim 203 words
The method of manufacturing a phased array ultrasound transducer of the type comprising a bar of piezoelectric material which has been separated into a series of parallel elements comprising the steps of: (a) metalizing both sides of a bar of piezoelectric material; (b) providing a pair of double sided printed circuit boards, each having a series of traces formed thereon, said traces each having a pitch which is substantially one-fourth the pitch of elements desired on said phased array ultrasound transducer, said traces overlapping the top edge of each of said boards; (c) soldering said bar of piezoelectric material onto said top edges of said boards; (d) pouring a nonconductive backing material into the space between said boards, said backing material being selected to bond to said boards and to said bar of piezoelectric material, whereby mechanical integrity of the structure is provided; (e) defining said elements of said array by cutting through said bar of piezoelectric material and through the portion of said traces which extends over said top edges of said board, whereby a series of electrically isolated elements, each contacted by only one of said traces is formed; and (f) forming an electrical contact to the tops of said elements.

References Cited (Backward Citations)

US3952387A Cited
US4385255A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-09-27 1992-03-28 1992-09-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-09-27 1996-03-28 1996-09-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-09-27 2000-03-28 2000-09-27 $7700.00 Window Closed / Lapsed

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