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Method and apparatus for the microwave joining of ceramic items

Assignee: QUESTECH Inc A CORP OF
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Filing: 1986-09-24
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Granted: 1988-08-30
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Expires: 2006-09-24
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Abstract

Abstract A method for joining together two ceramic items involves the steps of applying microwave radiation to the ceramic items, simultaneously applying compressive forces to the ceramic items in order to force such ceramic items together, and continually monitoring the joint being formed between the two ceramic items. An apparatus of three elements carries out the method. These elements are a single mode microwave applicator; a compressive force applicator; and a nondestructive evaluator for monitoring the formation of the joint.

Inventors

  • 👤 David E. Palaith
  • 👤 E. Laurence Libelo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 06:01
CPC Classifications
H; H05; H05B; H05B6/00; H05B6/64; H05B6/66; H05B6/68; C; C04; C04B; C04B35/00; C04B35/622; C04B35/64; C04B35/645; C04B37/00; C04B37/001; C04B37/003; C04B37/006; C04B37/02; C04B37/023; C04B37/026; C04B2235/00; C04B2235/65; C04B2235/656; C04B2235/6562; C04B2235/6567; C04B2235/66; C04B2235/667; C04B2237/00; C04B2237/02; C04B2237/12; C04B2237/30; C04B2237/32; C04B2237/34; C04B2237/341; C04B2237/343; C04B2237/36; C04B2237/368; C04B2237/40; C04B2237/50; C04B2237/72; C04B2237/78; Y; Y02; Y02B; Y02B40/00

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 52 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. simultaneously applying compressive force to press the two items together at the joint; and c. nondestructively and automatically monitoring continuously the joint being formed between the two items.
Claim 2
Independent Claim 52 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. simultaneously applying compressive force to press the two items together at the joint; and c. nondestructively and automatically monitoring continuously the joint being formed between the two items.
Claim 3
Dependent Claim 29 words
The method according to claim 1 wherein: said microwave-radiating step includes the substep of applying direct single mode microwaves only to the joint being formed between the two items.
Claim 4
Dependent Claim 42 words
The method according to claim 1 wherein: said force-applying step includes the substep of applying the compressive force across the two items, one end of each item being located at a position remote from the joint being formed between the two items.
Claim 5
Independent Claim 71 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by measuring responses of said joint to acoustic stimulation.
Claim 6
Independent Claim 71 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by measuring responses of said joint to acoustic stimulation.
Claim 7
Independent Claim 72 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by detecting and measuring spontaneous acoustic emissions from the joint.
Claim 8
Independent Claim 72 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by detecting and measuring spontaneous acoustic emissions from the joint.
Claim 9
Independent Claim 70 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by measuring stimulated acoustic emissions from the joint.
Claim 10
Independent Claim 70 words
A method for joining together two items, comprising the steps of: a. radiating microwaves onto a joint being formed between the two items; b. applying compressive force simultaneously to the two items; and c. monitoring continuously the joint being formed between the two items; wherein said monitoring step includes the substep of nondestructively evaluating the joint being formed between the two items by measuring stimulated acoustic emissions from the joint.
Claim 11
Independent Claim 55 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for simultaneously applying compressive force to press the two items together at the joint; and c. means for nondestructively and automatically monitoring continuously the joint being formed between the two items.
Claim 12
Independent Claim 55 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for simultaneously applying compressive force to press the two items together at the joint; and c. means for nondestructively and automatically monitoring continuously the joint being formed between the two items.
Claim 13
Dependent Claim 25 words
The apparatus according to claim 9 wherein: said radiating means applies direct single mode microwaves only to the joint being formed between the two items.
Claim 14
Dependent Claim 26 words
The apparatus according to claim 7 wherein: said radiating means applies direct microwaves of variable frequency only to the joint being formed between the two items.
Claim 15
Dependent Claim 37 words
The apparatus according to claim 7 wherein: said force-applying means applies compressive forces across the two items, one end of each item being located at a position remote from the joint being formed between the two items.
Claim 16
Independent Claim 109 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; c. means for monitoring continuously the joint being formed between the two items; and d. a chamber means for containing the two items between which a joint is being formed is an internal cavity having a resonant frequency, said chamber means having an adjustable iris means in a front wall thereof for allowing entry of microwaves and also having a movable rear wall means for allowing a change in the resonant frequency of the internal cavity.
Claim 17
Independent Claim 109 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; c. means for monitoring continuously the joint being formed between the two items; and d. a chamber means for containing the two items between which a joint is being formed is an internal cavity having a resonant frequency, said chamber means having an adjustable iris means in a front wall thereof for allowing entry of microwaves and also having a movable rear wall means for allowing a change in the resonant frequency of the internal cavity.
Claim 18
Independent Claim 97 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; c. means for monitoring continuously the joint being formed between the two items; and d. a chamber means for containing the two items between which a joint is being formed in an internal cavity having a predetermined resonant frequency, said chamber means having an adjustable iris means in a front wall thereof for allowing entry of microwaves and also having a fixed rear wall.
Claim 19
Independent Claim 97 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; c. means for monitoring continuously the joint being formed between the two items; and d. a chamber means for containing the two items between which a joint is being formed in an internal cavity having a predetermined resonant frequency, said chamber means having an adjustable iris means in a front wall thereof for allowing entry of microwaves and also having a fixed rear wall.
Claim 20
Independent Claim 65 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for measuring responses of said joint to acoustic simulation.
Claim 21
Independent Claim 65 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for measuring responses of said joint to acoustic simulation.
Claim 22
Independent Claim 66 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for detecting and measuring spontaneous acoustic emissions from the joint.
Claim 23
Independent Claim 66 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for detecting and measuring spontaneous acoustic emissions from the joint.
Claim 24
Independent Claim 66 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for detecting and measuring stimulated acoustic emissions from the joint.
Claim 25
Independent Claim 66 words
An apparatus for joining together two items, comprising: a. means for radiating microwaves onto a joint being formed between the two items; b. means for applying compressive force simultaneously to the two items; and c. means for monitoring continuously the joint being formed between the two items; wherein said monitoring means includes a nondestructive evaluating means for detecting and measuring stimulated acoustic emissions from the joint.
Claim 26
Dependent Claim 39 words
The apparatus according to claim 13 wherein: said nondestructive evaluating means includes (i) a transducer means for converting electric pulses to acoustic pulses; and (ii) an acoustic magnifying lens means for maximizing acoustic signals to and from the joint.
Claim 27
Dependent Claim 22 words
The apparatus according to claim 16 wherein: said monitoring means includes a pulser means for transmitting electric pulses to the transducer means.
Claim 28
Dependent Claim 23 words
The apparatus according to claim 16 wherein: said monitoring means includes means for receiving electric pulses from the transducer means for further transmission.
Claim 29
Dependent Claim 25 words
The apparatus according to claim 17 wherein: said monitoring means includes an oscilliscope means for displaying the electric pulses transmitted further from the receiving means.
Claim 30
Dependent Claim 32 words
The apparatus according to claim 16 wherein: said monitoring means includes a pyrometer means, connected to the nondestructive evaluating means, for measuring temperatures at the joint being formed between the two items.
Claim 31
Dependent Claim 24 words
The apparatus according to claim 20, wherein: said monitoring means includes a recorder means, connected to the pyrometer means, for displaying a temperature/power/time profile.
Claim 32
Dependent Claim 45 words
The apparatus according to claim 21, wherein: said monitoring means includes means, connected between the radiating means and the recorder means, for inputting a measurement of a difference between forward power from the radiating means and reflected power from the joint into the recorder means.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-08-30 1992-02-29 1992-08-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-08-30 1996-02-29 1996-08-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-08-30 2000-02-29 2000-08-30 $7700.00 Window Closed / Lapsed

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