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US4762464A Expired / Lapsed US ⏱️ 0.0 years remaining

Airfoil with diffused cooling holes and method and apparatus for making the same

Assignee: Chromalloy Gas Turbine Corp
•
Filing: 1986-11-13
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Granted: 1988-08-09
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Expires: 2006-11-13
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Abstract

Abstract Air cooling of airfoils in a gas-turbine engine is effected through holes which terminate with a diffuser formation at the airfoil surface. The invention is directed to a two-step procedure whereby a laser beam drills the holes very quickly and cost-effectively and whereby an EDM step is relied upon only to form the diffuser shape. The EDM part of the procedure thus occupies but a fraction of the time previously required, and substantial overall economy is realized by integrating these two steps, which are preferably performed in the order stated but which, if desired, may alternatively be performed by laser driling after EDM formation of the diffuser shape.

Inventors

  • 👤 Richard J. Vertz
  • 👤 Reza K. Mosavi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:13
CPC Classifications
F; F01; F01D; F01D5/00; F01D5/12; F01D5/14; F01D5/18; F01D5/186; B; B23; B23H; B23H1/00; B23H1/04; B23H9/00; B23H9/10; B23K; B23K26/00; B23K26/36; B23K26/38; B23K26/382; B23K26/384; B23P; B23P15/00; B23P15/02; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49316; Y10T29/49336; Y10T29/49339; Y10T29/49341

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 61 words
A body shell for a gas-turbine airfoil and having one or more cooling holes between an inner surface and an outer surface, each of said one or more holes having a laser-drilled inner bore portion and an EDM-machined outer diffuser portion, whereby the inner bore portion has a surface roughness which substantially exceeds the surface roughness of the outer diffuser portion.
Claim 2
Dependent Claim 61 words
A body shell for a gas-turbine airfoil and having one or more cooling holes between an inner surface and an outer surface, each of said one or more holes having a laser-drilled inner bore portion and an EDM-machined outer diffuser portion, whereby the inner bore portion has a surface roughness which substantially exceeds the surface roughness of the outer diffuser portion.
Claim 3
Dependent Claim 34 words
An airfoil body shell according to claim 1, wherein the axial extent of said inner bore position is at least one half the space between geometrical intercepts of the bore axis with said surfaces.
Claim 4
Dependent Claim 62 words
A body shell for a gas-turbine airfoil and having one or more cooling holes between an inner surface and an outer surface, each of said one or more holes having an inner bore portion and an outer diffuser portion, said inner bore portion being the product of a laser-drilling process and said outer diffuser portion being the product of electric-discharge (EDM) machining.
Claim 5
Dependent Claim 62 words
A body shell for a gas-turbine airfoil and having one or more cooling holes between an inner surface and an outer surface, each of said one or more holes having an inner bore portion and an outer diffuser portion, said inner bore portion being the product of a laser-drilling process and said outer diffuser portion being the product of electric-discharge (EDM) machining.
Claim 6
Dependent Claim 34 words
An airfoil body shell according to claim 3, wherein the axial extent of said inner bore portion is at least one half the span between geometrical intercepts of the bore axis with said surfaces.

References Cited (Backward Citations)

US3538289A Cited
US3981786A Cited
US4197443A Cited
US4650949A Cited
US4653983A Cited
US4664597A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-08-09 1992-02-08 1992-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-08-09 1996-02-08 1996-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-08-09 2000-02-08 2000-08-09 $7700.00 Window Closed / Lapsed

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