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US4759776A Expired / Lapsed US ⏱️ 0.0 years remaining

Polytrialkylgermylpropyne polymers and membranes

Assignee: Air Products and Chemicals Inc
•
Filing: 1986-12-08
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Granted: 1988-07-26
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Expires: 2006-12-08
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Abstract

Abstract The present invention is a group of new polymers and treated, semi-permeable, polymeric membranes made from the new polymers, having improved selectivity for separating components of a gas mixture. The membrane is provided by fluorinating a polymer cast into membrane form, having the general structural formula: <IMAGE> wherein R1 is H or a C1-C2 alkyl group; R2 and R3 are independently linear or branched C1-C6 alkyl groups; R4 is a linear or branched C1-C12 alkyl or aryl group; X is a C1-C3 alkyl group or phenyl; m is at least 100; and n is 0 or 1.

Inventors

  • 👤 Michael Langsam
  • 👤 Ann C. L. Savoca

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:14
CPC Classifications
C; C08; C08F; C08F138/00; C08F38/00; B; B01; B01D; B01D71/00; B01D71/06; B01D71/44

Claims Analysis

Total Claims: 51
Claim 1
Independent Claim 74 words
A polymer having the general structural formula: ##STR8## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 and R 3 are independently linear or branched C 1 -C 6 alkyl groups; R 4 is a linear or branched C 1 -C 12 alkyl or aryl group; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1.
Claim 2
Dependent Claim 74 words
A polymer having the general structural formula: ##STR8## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 and R 3 are independently linear or branched C 1 -C 6 alkyl groups; R 4 is a linear or branched C 1 -C 12 alkyl or aryl group; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1.
Claim 3
Dependent Claim 81 words
A polymer in accordance with claim 1 which is formed by polymerizing monomer units having the general structural formula: ##STR9## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 and R 3 are independently linear or branched C 1 -C 6 alkyl groups; R 4 is a linear or branched C 1 -C 12 alkyl or aryl group; X is a C 1 -C 3 alkyl group or phenyl; and n is 0 or 1.
Claim 4
Dependent Claim 15 words
A polymer in accordance with claim 1 wherein said polymer is cast into membrane form.
Claim 5
Dependent Claim 23 words
A polymer, cast into membrane form, in accordance with claim 3 which is employed in gas separation, liquid separation, pervaporation or ultrafiltration operations.
Claim 6
Dependent Claim 24 words
A polymer in accordance with claim 1 wherein R 1 , R 2 , R 3 and R 4 are methyl groups and n=0.
Claim 7
Dependent Claim 19 words
A copolymer containing structural units set out in claim 1 which also contains one or more different copolymerizable monomers.
Claim 8
Dependent Claim 25 words
A copolymer in accordance with claim 6 in which the various monomer units comprising the copolymer are arranged in an alternating, block or random configuration.
Claim 9
Dependent Claim 21 words
A copolymer in accordance with claim 7 wherein trialkylsilylacetylene derived monomer units comprise up to about 50% of the total polymer.
Claim 10
Dependent Claim 20 words
A polymer, cast into membrane form in accordance with claim 3 which is subsequently subjected to ultraviolet or electromagnetic treatment.
Claim 11
Dependent Claim 21 words
A polymer, cast into membrane form in accordance with claim 3 which is subsequently subjected to treatment in a plasma field.
Claim 12
Dependent Claim 136 words
A treated, semi-permeable, polymeric membrane having improved selectivity for use in separating components of a feed gas mixture, said membrane comprising a polymer, cast into membrane form, having the general structural formula: ##STR10## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1, which has been treated with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source.
Claim 13
Dependent Claim 136 words
A treated, semi-permeable, polymeric membrane having improved selectivity for use in separating components of a feed gas mixture, said membrane comprising a polymer, cast into membrane form, having the general structural formula: ##STR10## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1, which has been treated with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source.
Claim 14
Dependent Claim 24 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 wherein the reactive fluorine source is a gas stream containing between 0.01-25% fluorine gas.
Claim 15
Dependent Claim 24 words
A treated, semi-permeable, polymeric membrane in accordance with claim 12 wherein the reactive fluorine source is a gas stream containing between 0.1-2% fluorine gas.
Claim 16
Dependent Claim 31 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 which has been contacted with a reactive source of fluorine for a period of time between 10 seconds and 24 hours.
Claim 17
Dependent Claim 31 words
A treated, semi-permeable, polymeric membrane in accordance with claim 14 which has been contacted with a reactive source of fluorine for a period of time between 0.5 min and 120 min.
Claim 18
Dependent Claim 23 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 wherein said polymer cast into membrane form has a structural formula wherein n=0.
Claim 19
Dependent Claim 48 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 wherein said polymer cast into membrane form has a structural formula wherein R 1 , R 2 and R 3 are CH 3 groups and R 4 is a linear or branched C 1 -C 3 alkyl group.
Claim 20
Dependent Claim 24 words
A treated, semi-permeable, polymeric membrane in accordance with claim 17 wherein said polymer cast into membrane form has a structural formula where in n=0.
Claim 21
Dependent Claim 22 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 which is employed in gas separation, solvent separation, pervaporation or ultrafiltration operations.
Claim 22
Dependent Claim 23 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 wherein said polymer cast into membrane form also comprises a trialkylacetylene derived copolymer.
Claim 23
Dependent Claim 23 words
A treated, semi-permeable polymeric membrane in accordance with claim 20 wherein said copolymer is present in a concentration of between 10% to 98%.
Claim 24
Dependent Claim 30 words
A treated, semi-permeable, polymeric membrane in accordance with claim 11 in which the polymer cast into membrane form has the following structural formula: ##STR11## wherein m is at least 100.
Claim 25
Dependent Claim 28 words
A membrane in accordance with claim 11 wherein the polymer is cast into the form of an asymmetric membrane having a thin dense layer over a porous layer.
Claim 26
Dependent Claim 29 words
A membrane in accordance with claim 11 wherein the polymer, prior to treatment with a reactive source of fluorine is first coated onto the surface of a porous substrate.
Claim 27
Dependent Claim 26 words
A membrane in accordance with claim 24 wherein the porous substrate is in the form of a flat sheet or hollow fiber prior to being coated.
Claim 28
Dependent Claim 16 words
A membrane in accordance with claim 24 wherein the porous substrate is a polyolefine or polysulfone.
Claim 29
Dependent Claim 23 words
A membrane comprising two or more layers wherein at least one of the layers comprises the membrane structure set out in claim 11.
Claim 30
Dependent Claim 171 words
A process for separating a feed gas mixture containing at least two components having different permeabilities through a membrane, said process comprising bringing said feed gas mixture into contact with a treated, semi-permeable, polymeric membrane comprising a polymer, cast into membrane form, having the general structural formula: ##STR12## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1, which has been treated with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source, to separate the more permeable component as a permeate stream and concentrate the less permeable component as a reject stream.
Claim 31
Dependent Claim 171 words
A process for separating a feed gas mixture containing at least two components having different permeabilities through a membrane, said process comprising bringing said feed gas mixture into contact with a treated, semi-permeable, polymeric membrane comprising a polymer, cast into membrane form, having the general structural formula: ##STR12## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1, which has been treated with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source, to separate the more permeable component as a permeate stream and concentrate the less permeable component as a reject stream.
Claim 32
Dependent Claim 21 words
A process in accordance with claim 28 wherein the reactive fluorine source is a gas stream containing between 0.01-25% fluorine gas.
Claim 33
Dependent Claim 21 words
A process in accordance with claim 29 wherein the reactive fluorine source is a gas stream containing between 0.1-2% fluorine gas.
Claim 34
Dependent Claim 33 words
A process in accordance with claim 28 wherein said treated, semi-permeable, polymeric membrane has been contacted with a reactive source of fluorine for a period of time between 10 seconds and 24 hours.
Claim 35
Dependent Claim 33 words
A process in accordance with claim 31 wherein said treated, semi-permeable, polymeric membrane has been contacted with a reactive source of fluorine for a period of time between 0.5 min and 120 min.
Claim 36
Dependent Claim 35 words
A process in accordance with claim 28 wherein said feed gas mixture is brought into contact with a treated, semi-permeable, polymeric membrane comprising a polymer, cast into membrane form, having a structural formula wherein n=0.
Claim 37
Dependent Claim 60 words
A process in accordance with claim 33 wherein said feed gas mixture is brought into contact with a treated, semi-permeable, polymeric membrane comprising a polymer, cast into membrane form, having a structural formula wherein R 1 , R 2 and R 3 are CH 3 groups and R 4 is a linear or branched C 1 -C 3 alkyl group.
Claim 38
Dependent Claim 40 words
A process in accordance with claim 34 wherein said feed gas mixture is brought into contact with a treated, semi-permeable, polymeric membrane comprising a polymer, cast into membrane form, having the structural formula: ##STR13## wherein m is at least 100.
Claim 39
Dependent Claim 20 words
A process in accordance with claim 28 wherein said polymer, cast into membrane form, also comprises one or more copolymers.
Claim 40
Dependent Claim 19 words
A process in accordance with claim 36 wherein said polymer, cast into membrane form comprises a trialkylacetylene derived copolymer.
Claim 41
Dependent Claim 53 words
A process in accordance with claim 28 wherein the feed gas mixture is selected from the group consisting of: O 2 /N 2 , He/CH 4 , H 2 /CH 4 , H 2 /CO, CO 2 /CH 4 , CO 2 /N 2 , H 2 /N 2 and He/N 2 .
Claim 42
Independent Claim 144 words
A method of producing a semi-permeable, polymeric membrane having improved selectivity for use in separating components of a feed gas mixture, said method comprising: (1) casting into membrane form a polymer having the general structural formula: ##STR14## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1; and (2) treating said polymer in membrane form with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source.
Claim 43
Independent Claim 144 words
A method of producing a semi-permeable, polymeric membrane having improved selectivity for use in separating components of a feed gas mixture, said method comprising: (1) casting into membrane form a polymer having the general structural formula: ##STR14## wherein R 1 is hydrogen or a C 1 -C 2 alkyl group; R 2 , R 3 and R 4 are independently linear or branched C 1 -C 3 alkyl groups; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100; and n is 0 or 1; and (2) treating said polymer in membrane form with a reactive source of fluorine for a time sufficient to modify the membrane such that the O 2 /N 2 selectivity ratio of the membrane is increased by at least 50% over that of the membrane prior to treatment with the reactive fluorine source.
Claim 44
Dependent Claim 22 words
A method in accordance with claim 39 wherein the reactive source of fluorine is a gas stream containing between 0.01-25% fluorine gas.
Claim 45
Dependent Claim 32 words
A method in accordance with claim 40 wherein the polymer in membrane form is treated with a reactive source of fluorine for a period of time between 10 seconds and 24 hours.
Claim 46
Dependent Claim 47 words
A method in accordance with claim 39 wherein the polymer cast into membrane form has the general structural formula wherein R 1 , R 2 and R 3 are CH 3 groups, R 4 is a linear or branched C 1 -C 3 alkyl group and n=0.
Claim 47
Dependent Claim 26 words
A method in accordance with claim 39 wherein the polymer cast into membrane form has the following structural formula: ##STR15## wherein m is at least 100.
Claim 48
Dependent Claim 28 words
A method in accordance with claim 39 wherein said polymer in membrane form is treated with a reactive source of fluorine under ambient conditions of temperature and pressure.
Claim 49
Dependent Claim 35 words
A method in accordance with claim 39 wherein said polymer in membrane form is treated with a reactive source of fluorine at elevated temperatures and in the presence of a plasma field or electromagnetic radiation.
Claim 50
Dependent Claim 19 words
A method in accordance with claim 39 wherein the polymer, cast into membrane form, comprises two or more copolymers.
Claim 51
Dependent Claim 19 words
A method in accordance with claim 46 wherein the polymer, cast into membrane form, comprises a trialkylsilylacetylene derived copolymer.

References Cited (Backward Citations)

US4020223A Cited
GB2135319A Cited
US4472175A Cited
US4486202A Cited
EP0168133A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-26 1992-01-25 1992-07-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-26 1996-01-25 1996-07-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-26 2000-01-25 2000-07-26 $7700.00 Window Closed / Lapsed

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