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US4756858A Expired / Lapsed US ⏱️ 0.0 years remaining

Extruding a thermoplastic laminate with recycled trimmings

Assignee: Reifenhaeuser GmbH and Co KG Maschinenenfabrik
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Filing: 1987-02-06
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Granted: 1988-07-12
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Expires: 2007-02-06
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Abstract

Abstract An apparatus for extruding a thermoplastic laminate has a nozzle assembly having a nozzle body centered generally on a plane and formed at the plane with a merge passage, with an outlet slot opening in one direction from the merge passage, with core-layer distribution and intake passages centered on the plane and opening in the opposite direction into the merge passage, and with cover-layer distribution and intake passages opening laterally into the merge passage. A core-layer fitting formed with tempering chambers forms part of the core-layer intake passage and a trimmings fitting mounted on the nozzle body has a trimmings intake passage and a trimmings feed passage extending therefrom to the cover-layer distribution passage. A liquefied core-layer resin is fed under pressure to the core-layer intake passage and therethrough to the merge passage and outlet slot. Laminate trimmings are also fed under pressure to the trimmings intake passage and therethrough and through the trimmings feed passage to the merge passage, and a liquefied cover-layer resin is fed under pressure to the cover-layer intake passage and therethrough to the merge passage and outlet slot and also to the trimmings feed passage to mix with the liquefied trimmings therein.

Inventors

  • 👤 Hans Reifehauser
  • 👤 Heinz Beisemann
  • 👤 Clemens Krumm
  • 👤 Hans-Dieter Ott
  • 👤 Paul Reitemeyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-10 02:28
CPC Classifications
B; B29; B29C; B29C48/00; B29C48/25; B29C48/78; B29C48/86; B29C48/03; B29C48/07; B29C48/08; B29C48/16; B29C48/18; B29C48/21; B29C48/30; B29C48/305; B29C48/307; B29C48/36; B29C48/50; B29C48/74

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 300 words
An apparatus for extruding a thermoplastic laminate, the apparatus comprising: a nozzle assembly having a nozzle body centered generally on a plane and formed at the plane with a merge passage, with an outlet slot opening in one direction from the merge passage, with core-layer distribution and intake passages centered on the plane and opening in the opposite direction into the merge passage, and with cover-layer distribution and intake passages opening laterally into the merge passage, the core- and cover-layer intake passages extending substantially the full length of an opening along the full length of the merge passage, a core-layer fitting formed with tempering chambers and forming part of the core-layer intake passage; and a trimmings fitting mounted on the nozzle body and having a trimmings intake passage and a trimmings feed passage extending therefrom to the cover-layer distribution passage and extending substantially the full length of and opening along the full length of the merge passage, the nozzle body further being formed with a branch passage extending from the cover-layer intake passage to the trimmings feed passage; means for feeding a liquefied core-layer resin under pressure to the core-layer intake passage and therethrough to the merge passage and outlet slot such that the core resin forms a layer extending the full length of the outlet slot; means for feeding laminate trimmings under pressure to the trimmings intake passage and therethrough and through the trimmings feed passage to the merge passage; and means for feeding a liquefied cover-layer resin under pressure to the cover-layer intake passage and therethrough to the merge passage and outlet slot and also from the cover-layer intake passage through the branch passage to the trimmings feed passage to mix with the liquefied trimmings therein and form a layer extending the full layer of the outlet slot.
Claim 2
Independent Claim 300 words
An apparatus for extruding a thermoplastic laminate, the apparatus comprising: a nozzle assembly having a nozzle body centered generally on a plane and formed at the plane with a merge passage, with an outlet slot opening in one direction from the merge passage, with core-layer distribution and intake passages centered on the plane and opening in the opposite direction into the merge passage, and with cover-layer distribution and intake passages opening laterally into the merge passage, the core- and cover-layer intake passages extending substantially the full length of an opening along the full length of the merge passage, a core-layer fitting formed with tempering chambers and forming part of the core-layer intake passage; and a trimmings fitting mounted on the nozzle body and having a trimmings intake passage and a trimmings feed passage extending therefrom to the cover-layer distribution passage and extending substantially the full length of and opening along the full length of the merge passage, the nozzle body further being formed with a branch passage extending from the cover-layer intake passage to the trimmings feed passage; means for feeding a liquefied core-layer resin under pressure to the core-layer intake passage and therethrough to the merge passage and outlet slot such that the core resin forms a layer extending the full length of the outlet slot; means for feeding laminate trimmings under pressure to the trimmings intake passage and therethrough and through the trimmings feed passage to the merge passage; and means for feeding a liquefied cover-layer resin under pressure to the cover-layer intake passage and therethrough to the merge passage and outlet slot and also from the cover-layer intake passage through the branch passage to the trimmings feed passage to mix with the liquefied trimmings therein and form a layer extending the full layer of the outlet slot.
Claim 3
Dependent Claim 65 words
The extruding apparatus defined in claim 1 wherein the nozzle body is formed with a seat and the trimmings fitting has a collar snugly received therein, the trimmings fitting further having a central tube internally forming the trimmings intake passage and externally forming an annular chamber connected to the cover-resin feed means and in turn opening at an annular mouth into the trimmings feed passage.
Claim 4
Dependent Claim 19 words
The extruding apparatus defined in claim 2 wherein the tube tapers to a pointed edge at its downstream end.
Claim 5
Dependent Claim 42 words
The extruding apparatus defined in claim 1 wherein the branch passage opens annularly around and into the trimmings feed passage, whereby the trimmings in the trimmings feed passage are completely surrounded by the cover resin prior to merging with the core resin.
Claim 6
Dependent Claim 21 words
The extruding apparatus defined in claim 1 wherein the trimmings feed means includes an extruder connected to the trimmings intake passage.
Claim 7
Independent Claim 111 words
A method of making a thermoplastic laminate, the method comprising: feeding a core resin under pressure as an elongated strip to a merge passage; feeding a cover resin different from the core resin under pressure as a pair of elongated strips to the merge passage to sandwich the core-resin strip and form a three-layer laminate all of whose layers extend the full width of the strip; ejecting the sandwiched strips from an outlet slot as a laminate; curing the laminate; cutting trimmings from the cured laminate, the trimmings including the core and cover resin; liquefying the trimmings and mixing the liquefied trimmings with the cover-resin strip upstream of the merge passage.
Claim 8
Independent Claim 111 words
A method of making a thermoplastic laminate, the method comprising: feeding a core resin under pressure as an elongated strip to a merge passage; feeding a cover resin different from the core resin under pressure as a pair of elongated strips to the merge passage to sandwich the core-resin strip and form a three-layer laminate all of whose layers extend the full width of the strip; ejecting the sandwiched strips from an outlet slot as a laminate; curing the laminate; cutting trimmings from the cured laminate, the trimmings including the core and cover resin; liquefying the trimmings and mixing the liquefied trimmings with the cover-resin strip upstream of the merge passage.

References Cited (Backward Citations)

US4165210A Cited
US3398431A Cited
US3479425A Cited
US3924990A Cited
US3761211A Cited
US4144011A Cited
US4476080A Cited
US4533510A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-12 1992-01-11 1992-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-12 1996-01-11 1996-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-12 2000-01-11 2000-07-12 $7700.00 Window Closed / Lapsed

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