US4756811A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method for manufacturing bubble-mode optical recording media
Assignee: Toshiba Corp
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Filing: 1986-09-30
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Granted: 1988-07-12
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Expires: 2006-09-30
Abstract
Abstract There is disclosed a method for manufacturing a bubble-mode optical disk having a recording layer made of a mixture of an indium oxide matrix containing indium clusters and organic clusters. The indium clusters absorb an energy of incident laser beam to heat the organic clusters which then release a gas component such that the matrix is locally deformed to form a protuberance. A plasma sputtering is used to deposit the recording layer on a disk substrate placed in a sputtering chamber. A target body used is made of indium. A low-pressure gaseous atmosphere in the chamber includes a methane series hydrocarbon gas and an oxygen gas. The gaseous atmosphere may include a hydrogen gas or a nitrogen gas.
Inventors
- 👤 Yoshikatsu Takeoka
- 👤 Nobuaki Yasuda
- 👤 Norio Ozawa
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 02:18
CPC Classifications
G; G11; G11B; G11B7/00; G11B7/24; G11B7/26; C; C23; C23C; C23C14/00; C23C14/06; G11B7/241; G11B7/242; G11B7/243; G11B7/244; G11B2007/24302; G11B2007/2431; G11B2007/24318; G11B2007/2432; G11B7/004; G11B7/0045; G11B7/00452; G11B7/245; G11B7/252; G11B7/253; G11B7/2533; G11B7/2534; G11B7/258; G11B7/2585
Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
221 words
A method for manufacturing an optical recording medium having a recording layer comprising a mixture of a refractory matrix containing metal clusters and organic clusters, said metal clusters absorbing an energy of beam radiation incident onto said recording layer to heat said organic clusters which release a gas component such that said matrix deforms to form a protuberance, said method comprising the steps of: arranging a substrate and a target body consisting of indium in a chamber to be opposite to each other, said indium target body substantially consisting of the metal for constituting said metal clusters; and forming, within said chamber, a low-pressure gaseous atmosphere comprising a methane series hydrocarbon, hydrogen and oxygen which are used to constitute said organic clusters and said matrix, thus performing plasma sputtering, wherein organic materials required to form said recording layer are introduced in gaseous phase into said chamber, and wherein a volume ratio of the methane series hydrocarbon to oxygen in the low-pressure gaseous atmosphere is set to be 95/5 to 50/50, and a volume ratio of the sum of the methane series hydrocarbon and hydrogen to oxygen is set to be 90/10 to 50/50, whereby said recording layer is deposited on said substrate and has decreased size of organic clusters, thereby improving uniformity in distribution of said organic clusters in said matrix.
Claim 2
Independent Claim
221 words
A method for manufacturing an optical recording medium having a recording layer comprising a mixture of a refractory matrix containing metal clusters and organic clusters, said metal clusters absorbing an energy of beam radiation incident onto said recording layer to heat said organic clusters which release a gas component such that said matrix deforms to form a protuberance, said method comprising the steps of: arranging a substrate and a target body consisting of indium in a chamber to be opposite to each other, said indium target body substantially consisting of the metal for constituting said metal clusters; and forming, within said chamber, a low-pressure gaseous atmosphere comprising a methane series hydrocarbon, hydrogen and oxygen which are used to constitute said organic clusters and said matrix, thus performing plasma sputtering, wherein organic materials required to form said recording layer are introduced in gaseous phase into said chamber, and wherein a volume ratio of the methane series hydrocarbon to oxygen in the low-pressure gaseous atmosphere is set to be 95/5 to 50/50, and a volume ratio of the sum of the methane series hydrocarbon and hydrogen to oxygen is set to be 90/10 to 50/50, whereby said recording layer is deposited on said substrate and has decreased size of organic clusters, thereby improving uniformity in distribution of said organic clusters in said matrix.
Claim 3
Dependent Claim
15 words
The method according to claim 1, wherein methane is selected as the methane series hydrocarbon.
Claim 4
Dependent Claim
16 words
The method according to claim 1, wherein the low-pressure gaseous atmosphere further contains a rare gas.
Claim 5
Dependent Claim
37 words
The method according to claim 3, wherein a volume ratio of the sum of the methane series hydrocarbon, oxygen, and hydrogen to the rare gas in the low-pressure gaseous atmosphere is set at not less than 70/30.
Claim 6
Dependent Claim
12 words
The method according to claim 4, wherein the rare gas contains argon.
Claim 7
Independent Claim
221 words
A method for manufacturing an optical recording medium having a recording layer comprising a mixture of a refractory matrix containing metal clusters and organic clusters, said metal clusters absorbing an energy of beam radiation incident onto said recording layer to heat said organic clusters which release a gas component such that said matrix deforms to form a protuberance, said method comprising the steps of: arranging a substrate and a target body consisting of indium in a chamber to be opposite to each other, said indium target body substantially consisting of the metal for constituting said metal clusters; and forming, within said chamber, a low-pressure gaseous atmosphere comprising a methane series hydrocarbon, nitrogen and oxygen which are used to constitute said organic clusters and said matrix, thus performing plasma sputtering, wherein organic materials required to form said recording layer are introduced in gaseous phase into said chamber, and wherein a volume ratio of the methane series hydrocarbon to oxygen in the low-pressure gaseous atmosphere is set to be 95/5 to 50/50, and a volume ratio of the sum of the methane series hydrocarbon and oxygen to nitrogen is set to be 95/5 to 70/30, whereby said recording layer is deposited on said substrate and has decreased size of organic clusters, thereby improving uniformity in distribution of said organic clusters in said matrix.
Claim 8
Independent Claim
221 words
A method for manufacturing an optical recording medium having a recording layer comprising a mixture of a refractory matrix containing metal clusters and organic clusters, said metal clusters absorbing an energy of beam radiation incident onto said recording layer to heat said organic clusters which release a gas component such that said matrix deforms to form a protuberance, said method comprising the steps of: arranging a substrate and a target body consisting of indium in a chamber to be opposite to each other, said indium target body substantially consisting of the metal for constituting said metal clusters; and forming, within said chamber, a low-pressure gaseous atmosphere comprising a methane series hydrocarbon, nitrogen and oxygen which are used to constitute said organic clusters and said matrix, thus performing plasma sputtering, wherein organic materials required to form said recording layer are introduced in gaseous phase into said chamber, and wherein a volume ratio of the methane series hydrocarbon to oxygen in the low-pressure gaseous atmosphere is set to be 95/5 to 50/50, and a volume ratio of the sum of the methane series hydrocarbon and oxygen to nitrogen is set to be 95/5 to 70/30, whereby said recording layer is deposited on said substrate and has decreased size of organic clusters, thereby improving uniformity in distribution of said organic clusters in said matrix.
Claim 9
Dependent Claim
15 words
The method according to claim 6, wherein methane is selected as the methane series hydrocarbon.
Claim 10
Dependent Claim
16 words
The method according to claim 6, wherein the low-pressure gaseous atmosphere further contains a rare gas.
Claim 11
Dependent Claim
38 words
The method according to claim 8, wherein a ratio by volume of the sum of the methane series hydrocarbon, oxygen, and hydrogen to the rare gas in the low-pressure gaseous atmosphere is set at not less than 70/30.
Claim 12
Dependent Claim
12 words
The method according to claim 9, wherein the rare gas contains argon.
Claim 13
Dependent Claim
35 words
The method according to claim 10, wherein a volume ratio of the argon to the sum of the argon, the methane series hydrocarbon, the oxygen and the nitrogen is set to be less than 3/10.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
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| 3.5 Years (Year 4) | 1991-07-12 | 1992-01-11 | 1992-07-12 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1995-07-12 | 1996-01-11 | 1996-07-12 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1999-07-12 | 2000-01-11 | 2000-07-12 | $7700.00 | Window Closed / Lapsed |