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US4756733A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and composition for creating gradient-index glass

Assignee: University of Rochester
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Filing: 1986-04-14
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Granted: 1988-07-12
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Expires: 2006-04-14
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Abstract

Abstract Disclosed is an ion exchange process and composition useful therein for creating a gradient-index profile in a glass structure which uses a monovalent metal salt bath modified by the addition of a non-monovalent metal salt which provides for complexing of the outdiffusing cation (of the ion exchange process) to prevent poisoning via that cation.

Inventors

  • 👤 Susan Houde-Walter
  • 👤 Duncan Moore

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 14:03
CPC Classifications
C; C03; C03C; C03C21/00; C03C21/001; C03C21/005

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 206 words
An ion exchange method for producing a gradient-index profile in a glass body providing monovalent outdiffusing cations, which method comprises the steps of combining an amount of monovalent metal salt which provides silver monovalent cations other than the outdiffusing cations which are exchanged with the monovalent cations of the glass with an amount of metal salt containing non-monovalent cations which do not exchange with the outdiffusing cations and which will complex therewith in a container to form a mixture, said amounts of salt in said mixture being sufficient to yield a delta-n substantially equal to a delta-n obtained when an amount of pure salt containing monovalent cations is used alone and/or being sufficient to yield a substantial depth of diffusion while counteracting poisoning of the mixture by the outdiffusing cations, thereby enabling a large reduction in the amount of the monovalent metal salt employed for obtaining an equivalent delta-n, heating said mixture until said mixture is molten to provide a salt bath of said mixture, and contacting said glass with said salt bath for a time sufficient to obtain ion exchange between said monovalent cations of said glass and of said metal salt containing monovalent outdiffusing cations and yield said gradient-index profile and/or depth of diffusion.
Claim 2
Dependent Claim 206 words
An ion exchange method for producing a gradient-index profile in a glass body providing monovalent outdiffusing cations, which method comprises the steps of combining an amount of monovalent metal salt which provides silver monovalent cations other than the outdiffusing cations which are exchanged with the monovalent cations of the glass with an amount of metal salt containing non-monovalent cations which do not exchange with the outdiffusing cations and which will complex therewith in a container to form a mixture, said amounts of salt in said mixture being sufficient to yield a delta-n substantially equal to a delta-n obtained when an amount of pure salt containing monovalent cations is used alone and/or being sufficient to yield a substantial depth of diffusion while counteracting poisoning of the mixture by the outdiffusing cations, thereby enabling a large reduction in the amount of the monovalent metal salt employed for obtaining an equivalent delta-n, heating said mixture until said mixture is molten to provide a salt bath of said mixture, and contacting said glass with said salt bath for a time sufficient to obtain ion exchange between said monovalent cations of said glass and of said metal salt containing monovalent outdiffusing cations and yield said gradient-index profile and/or depth of diffusion.
Claim 3
Dependent Claim 12 words
The method according to claim 1 wherein said outdiffusing cation is sodium.
Claim 4
Dependent Claim 11 words
The method according to claim 1 wherein said salt is AgCl.
Claim 5
Dependent Claim 22 words
The method according to claim 1 wherein said non-monovalent metal salt is selected from the group consisting of halides, sulfates and nitrates.
Claim 6
Dependent Claim 38 words
The method according to claim 4 wherein said halides are chlorides selected from the group consisting of ZnCl 2 , PbCl 2 , CdCl 2 , CaCl 2 , BaCl 2 , CuCl 2 and NdCl 3 .
Claim 7
Dependent Claim 13 words
The method according to claim 5 wherein said chloride is ZnCl 2 .
Claim 8
Dependent Claim 13 words
The method according to claim 5 wherein said chloride is PbCl 2 .
Claim 9
Dependent Claim 37 words
The method according to claim 1 wherein said amount of non-monovalent metal salt added to said amount of non-monovalent salt yields a ratio of less than 99:1 monovalent salt to non-monovalent metal salt on a mole basis.
Claim 10
Dependent Claim 12 words
The method according to claim 8 wherein the ratio is approximately 1:1.
Claim 11
Dependent Claim 19 words
The method according to claim 1 wherein a voltage is applied across said glass once the mixture is heated.
Claim 12
Dependent Claim 13 words
The method according to claim 1 wherein said non-monovalent salt is halide salt.
Claim 13
Dependent Claim 174 words
An ion exchange method for producing a gradient-index profile in a glass body which provides monovalent non-Ag outdiffusing cations, which method comprises the steps of placing an amount of AgCl which provides monovalent Ag cations for exchange with the outdiffusing cations in a container, adding an amount of bivalent metal chloride which does not exchange with the outdiffusing cations and which will complex therewith to said container to form a mixture, said amounts of AgCl and bivalent metal chloride being sufficient to yield a delta-n substantially equal to a delta-n obtained when an amount of pure AgCl is used alone and/or being sufficient to yield a depth of diffusion greater than 2.0 mm while said amount of bivalent metal chloride in said mixture is sufficient to counteract poisoning by said outdiffusing cations, heating said mixture until molten to provide a bath, contacting said glass with said bath for a time sufficient to obtain exchange between said outdiffusing cations from said glass and said Ag cations to achieve the desired delta-n and/or depth of diffusion.
Claim 14
Dependent Claim 174 words
An ion exchange method for producing a gradient-index profile in a glass body which provides monovalent non-Ag outdiffusing cations, which method comprises the steps of placing an amount of AgCl which provides monovalent Ag cations for exchange with the outdiffusing cations in a container, adding an amount of bivalent metal chloride which does not exchange with the outdiffusing cations and which will complex therewith to said container to form a mixture, said amounts of AgCl and bivalent metal chloride being sufficient to yield a delta-n substantially equal to a delta-n obtained when an amount of pure AgCl is used alone and/or being sufficient to yield a depth of diffusion greater than 2.0 mm while said amount of bivalent metal chloride in said mixture is sufficient to counteract poisoning by said outdiffusing cations, heating said mixture until molten to provide a bath, contacting said glass with said bath for a time sufficient to obtain exchange between said outdiffusing cations from said glass and said Ag cations to achieve the desired delta-n and/or depth of diffusion.
Claim 15
Dependent Claim 19 words
The method according to claim 12 wherein the ratio of AgCl to bivalent metal chloride is less than 99:1.
Claim 16
Dependent Claim 19 words
The method according to claim 13 wherein the mole ratio of AgCl to bivalent metal chloride is approximately 1:1.
Claim 17
Dependent Claim 21 words
The method according to claim 12 wherein said mixture is heated to at or near the transition point of said glass.
Claim 18
Dependent Claim 17 words
The method according to claim 12 wherein the delta-n obtained with said mixture is greater than 0.02.
Claim 19
Dependent Claim 36 words
The method according to claim 12 wherein said bivalent metal chloride is selected from the group consisting of ZnCl 2 , PbCl 2 , CdCl 2 , CaCl 2 , BaCl 2 and NdCl 3 .
Claim 20
Dependent Claim 13 words
The method according to claim 17 wherein said chloride is ZnCl 2 .
Claim 21
Dependent Claim 13 words
The method according to claim 17 wherein said chloride is PbCl 2 .
Claim 22
Dependent Claim 18 words
The method according to claim 12 wherein voltage is applied across said glass once the mixture is heated.

References Cited (Backward Citations)

US3542535A Cited
US3873408A Cited
DE2064408A1 Cited
SU887499A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-12 1992-01-11 1992-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-12 1996-01-11 1996-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-12 2000-01-11 2000-07-12 $7700.00 Window Closed / Lapsed

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