Preparation of aromatic cyanates

Claim 2

A process for the preparation of an aromatic cyanate which comprises (a) preparing in situ a cyanogen chloride by contacting a solution of chlorine in a chlorinated hydrocarbon with an aqueous solution of an alkali metal cyanide at a temperature of 0° C. or below under conditions such that a cyanogen chloride is prepared; (b) physically separating the chlorinated hydrocarbon in which the cyanogen chloride is dissolved from the aqueous layer in which an alkali metal chloride salt is dissolved; and (c) contacting the cyanogen chloride dissolved in the chlorinated hydrocarbon with an aromatic phenol dissolved in a chlorinated hydrocarbon, a secondary alcohol or a tertiary alcohol, in the presence of a tertiary amine at a temperature of about 0° C. or less under conditions such that a aromatic cyanate is prepared.

Claim 3

The process of claim 1 wherein the aromatic cyanate corresponds to the formula Ar--OCN) n and the aromatic phenol corresponds to the formula Ar--(OH) n wherein Ar is an aromatic radical and n is an integer of between 1 and 5, inclusive.

Claim 4

The process of claim 2 wherein the aromatic cyanate corresponds to the formula ##STR9## and the aromatic phenol corresponds to the formula ##STR10## wherein each R and R 2 is the same or different and represents hydrogen, halogen, straight and branched C 1 -C 20 alkyl, phenyl, alkoxy radicals having from 1 to 4 carbon atoms, alkoxy carbonyl radicals having from 1 to 4 carbon atoms in the alkyl group or two adjacent radicals R or R 2 on the same nucleus may together form a carbocyclic 5- or 6-membered ring, two adjacent radicals R or R 2 may, together with a hetero atom (O, S, N), form a 5- or 6-membered heterocyclic ring; R' has the same meaning as R or represents the group: ##STR11## R 3 has the same meaning as R 2 or represents the group ##STR12## A represents a direct bond, a C 1 -C 20 alkylene group optionally substituted by C 1 -C 4 alkyl or phenyl, a cycloaliphatic or aromatic 5- or 6-membered ring optionally interrupted by oxygen, a polycyclic aliphatic group, a sulfonyl group (--SO 2 --), a carbonyl dioxide group, ##STR13## or a carbonyl group; a represents a number of from 1 to 5 when e≧1, and a number of from 2 to 5 when e=0; b represent 5-a when e≧1 and 6-(a+d) when e=0; c represents 5-d; d represents a number of from 0 to 5; and e represents 0, 1, 2 or 3, with a proviso that the sum of a and d is always a number from 2 to 5.

Claim 5

The process of claim 3 wherein the temperature in step (a) is below about -15° C.

Claim 6

The process of claim 4 wherein the temperature of step (c) is below about -15° C.

Claim 7

The process of claim 5 wherein the mole ratio of alkali metal cyanide to chlorine in step (a) is between about 1.15:1 and 1.0:1.0.

Claim 8

The process of claim 6 wherein the mole ratio of cyanogen chloride to aromatic phenol is between 1.0:1.0 and 2.0:1.0.

Claim 9

The process of claim 7 wherein the mole ratio is between 1.10:1.0 and 2.0:1.0.

Claim 10

The process of claim 8 which further includes recovery of the aromatic cyanate from the reaction mixture in step (c) by (i) contacting the reaction mixture with a dilute aqueous solution of base; (ii) contacting the reaction mixture with water; (iii) contacting the reaction mixture with a dilute aqueous acid solution; (iv) contacting the reaction mixture with water; (v) drying the reaction solution to remove the water; and (vi) removing the organic solvent.