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US4747990A Expired / Lapsed US ⏱️ 0.0 years remaining

Process of making a high molecular weight polyolefin part

Assignee: ARMINES
•
Filing: 1986-03-06
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Granted: 1988-05-31
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Expires: 2006-03-06
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Abstract

Abstract The invention relates to a high molecular weight polyolefin part, particularly for an articular prosthesis and to its production process by shaping in a closed mould. This part, which has a friction surface, has a structure such that the polyolefin chains are oriented parallel to the friction surface, at least in the zone of the part located below or flush with said friction surface. This orientation is obtained during the shaping of the blank of the part in a closed mould having a metal belt, a hemispherical block and a mobile punch, as a result of the choice of shaping conditions, particularly the shaping temperature and the length/transverse dimension ratio of the blank.

Inventors

  • 👤 Gilbert Gaussens
  • 👤 Jean M. Haudin
  • 👤 Bernard Monasse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:38
CPC Classifications
B; B29; B29C; B29C67/00; B29C67/24; A; A61; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2/32; A61F2/34; A61L; A61L27/00; A61L27/14; A61L27/16; B29C43/00; B29C43/003; B29C43/02; B29C43/16; A61F2/3094; B29C2791/00; B29C2791/001; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2023/0658; B29K2023/0683; B29L; B29L2031/00; B29L2031/753; B29L2031/7532

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 190 words
A forging process for making a polyolefin part including an arcuate friction surface having improved creep and wear resistances comprising the steps of: (a) raising to the forging temperature a blank of high molecular weight polyolefin in which the blanks length/transverse dimension ratio is between approximately 0.6 and approximately 1.7, the forging temperature being in the temperature range from approximately 20° C. below the melting point Tf of said polyolefin and approximately 10° C. above said melting point Tf; (b) placing the blanks raised to the forging temperature in a forging mould which can be closed by a punch displaceable in translation in said mould in the lengthwise direction of the blank; (c) applying to the punch a pressure exceeding the yield stress of said polyolefin at said forging temperature and moving said punch to a final position for forging the blank in the mould with a reduction rate of 0.4 to 0.8 to provide a polyolefin part having an arcuate friction surface; (d) maintaining the punch in the final position for a period between approximately 90 and approximately 150 seconds; and (e) extracting the forged part from said mould.
Claim 2
Dependent Claim 190 words
A forging process for making a polyolefin part including an arcuate friction surface having improved creep and wear resistances comprising the steps of: (a) raising to the forging temperature a blank of high molecular weight polyolefin in which the blanks length/transverse dimension ratio is between approximately 0.6 and approximately 1.7, the forging temperature being in the temperature range from approximately 20° C. below the melting point Tf of said polyolefin and approximately 10° C. above said melting point Tf; (b) placing the blanks raised to the forging temperature in a forging mould which can be closed by a punch displaceable in translation in said mould in the lengthwise direction of the blank; (c) applying to the punch a pressure exceeding the yield stress of said polyolefin at said forging temperature and moving said punch to a final position for forging the blank in the mould with a reduction rate of 0.4 to 0.8 to provide a polyolefin part having an arcuate friction surface; (d) maintaining the punch in the final position for a period between approximately 90 and approximately 150 seconds; and (e) extracting the forged part from said mould.
Claim 3
Dependent Claim 23 words
A process according to claim 1, wherein the displaceable punch and/or mould are at a temperature between ambient temperature and the forging temperature.
Claim 4
Dependent Claim 15 words
A process according to claim 1, wherein the forging speed is 10 to 150 cm/minute.
Claim 5
Dependent Claim 22 words
A process according to claim 1, wherein the punch is maintained in the final position for a period of approximately 2 minutes.
Claim 6
Dependent Claim 14 words
A process according to claim 1, wherein the displaceable punch is a hemispherical punch.
Claim 7
Dependent Claim 23 words
A process according to claim 5, wherein the hemispherical punch is associated with a cylindrical mould having a hemispherical bottom facing the punch.
Claim 8
Dependent Claim 16 words
A process according to claim 1, wherein the mould is made from steel or light alloy.
Claim 9
Dependent Claim 20 words
A process according to claim 1, wherein the 8. A process according to claim 1, wherein the polyolefin is polyethylene.
Claim 10
Dependent Claim 19 words
A process according to claim 8, wherein the pressure applied to the displaceable punch is 10 to 80 MPa.
Claim 11
Dependent Claim 24 words
A process according to claim 1, wherein said punch has a hemispherical face for forging said arcuate friction surface with a corresponding hemispherical shape.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-31 1991-11-30 1992-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-31 1995-11-30 1996-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-31 1999-11-30 2000-05-31 $7700.00 Window Closed / Lapsed

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