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US4744966A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for synthesizing ammonia

Assignee: SANTA FE BRAUN Inc 1000 SOUTH FREMONT AVENUE ALHAMBRA CALIFORNIA 91802-4000 A CORP OF DE
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Filing: 1986-11-20
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Granted: 1988-05-17
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Expires: 2006-11-20
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Abstract

Abstract Means are disclosed for lowering the temperature of the gaseous effluent from the first catalyst bed in a continuous ammonia synthesis process in which a syngas mixture containing nitrogen and hydrogen is passed sequentially over two or more catalyst beds containing ammonia synthesis catalyst. This cooling, effected to promote the exothermic ammonia-forming reaction, is accomplished by subjecting the gaseous effluent from the first catalyst bed to heat exchange in a steam superheater, preferably after having undergone heat exchange with the synthesis gas feed to the first catalyst bed, to control the temperature of the effluent entering the second catalyst bed to a desired level.

Inventors

  • 👤 Bernard J. Grotz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 15:18
CPC Classifications
C; C01; C01C; C01C1/00; C01C1/02; C01C1/04; C01C1/0405; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 93 words
In a continuous ammonia synthesis process in which a synthesis gas mixture containing nitrogen and hydrogen is passed sequentially over two or more catalyst beds containing ammonia synthesis catalyst to produce a gaseous effluent from each of said catalyst beds containing ammonia and unreacted nitrogen and hydrogen, the improvement which comprises cooling the gaseous effluent from the first of said catalyst beds, before said effluent enters the second catalyst bed, by heat exchange in a steam superheater to control the temperature of the effluent entering the second catalyst bed to a desired level.
Claim 2
Dependent Claim 93 words
In a continuous ammonia synthesis process in which a synthesis gas mixture containing nitrogen and hydrogen is passed sequentially over two or more catalyst beds containing ammonia synthesis catalyst to produce a gaseous effluent from each of said catalyst beds containing ammonia and unreacted nitrogen and hydrogen, the improvement which comprises cooling the gaseous effluent from the first of said catalyst beds, before said effluent enters the second catalyst bed, by heat exchange in a steam superheater to control the temperature of the effluent entering the second catalyst bed to a desired level.
Claim 3
Dependent Claim 21 words
A process as recited in claim 1 in which the gaseous effluent is cooled to not more than about 430° C.
Claim 4
Dependent Claim 23 words
A process as recited in claim 1 in which the gaseous effluent is cooled to between about 370° C. and about 420° C.
Claim 5
Dependent Claim 14 words
A process as recited in claim 1 in which two catalyst beds are employed.
Claim 6
Dependent Claim 16 words
A process as recited in claim 1 in which three or more catalyst beds are employed.
Claim 7
Dependent Claim 48 words
A process as recited in any one of claims 1-5 in which the steam superheater is in communication with bypass means which regulate the amount of steam passing through the steam superheater to control the temperature of the effluent entering the second catalyst bed to a desired level.
Claim 8
Dependent Claim 36 words
A process as recited in any one of claims 1-5 in which the gaseous effluent, prior to being cooled in the steam superheater, undergoes heat exchange with the synthesis gas feed to the first catalyst bed.
Claim 9
Dependent Claim 44 words
A process as recited in any one of claims 1-5 in which the gaseous effluent from the second and succeeding catalyst beds is cooled, prior to such effluent being fed to a succeeding catalyst bed, by heat exchange in a high pressure steam generator.
Claim 10
Dependent Claim 33 words
A process as recited in claim 6 in which the gaseous effluent, prior to being cooled in the steam superheater, undergoes heat exchange with the synthesis gas feed to the first catalyst bed.
Claim 11
Dependent Claim 41 words
A process as recited in claim 9 in which the gaseous effluent from the second and succeeding catalyst beds is cooled, prior to such effluent being fed to a succeeding catalyst bed, by heat exchange in a high pressure steam generator.

References Cited (Backward Citations)

US3851046A Cited
US4181701A Cited
US4213954A Cited
US4510123A Cited
US4624842A Cited
US4518574A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-17 1991-11-16 1992-05-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-17 1995-11-16 1996-05-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-17 1999-11-16 2000-05-17 $7700.00 Window Closed / Lapsed

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