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US4743498A Expired / Lapsed US ⏱️ 0.0 years remaining

Emulsion adhesive

Assignee: HB Fuller Licensing and Financing Inc
•
Filing: 1986-03-31
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Granted: 1988-05-10
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Expires: 2006-03-31
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Abstract

Abstract A novel adhesive comprising an aqueous emulsion of a polymer comprising a vinyl monomer and an alkylacrylamidoglycolate alkyl ether monomer. The polymer in contact with randomly laid fibers can be heat curable at elevated temperature to form an intact nonwoven fabric without the release of substantial amounts of formaldehyde.

Inventors

  • 👤 Thomas J. Kedrowski
  • 👤 Nicholas C. Lehman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 04:52
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/58; D04H1/64; D04H1/587; Y; Y10; Y10T; Y10T442/00; Y10T442/60

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 128 words
A nonwoven fabric comprising an adhesively bonded assembly made of at least one web of loosely assembled randomly arranged nonwoven fibers using a bonding adhesive which comprises, in an aqueous emulsion, a polymer derived from: (a) about 2 to 98 wt-% of a vinyl monomer; (b) about 0.1 to 50 wt-% of an alkylacryl amido glycolate alkyl ether of the formula ##STR2## wherein R 1 and R 2 are independently C 1-6 alkyl or cycloalkyl and R 3 is hydrogen or methyl; and (c) about 0.1 to 20 wt-% of a vinyl monomer having a free crosslinking reactive hydrogen in the form of a hydroxyl group, and amino group, or mixtures of such vinyl monomers; wherein the amount of each monomer is based on the total polymer weight.
Claim 2
Dependent Claim 128 words
A nonwoven fabric comprising an adhesively bonded assembly made of at least one web of loosely assembled randomly arranged nonwoven fibers using a bonding adhesive which comprises, in an aqueous emulsion, a polymer derived from: (a) about 2 to 98 wt-% of a vinyl monomer; (b) about 0.1 to 50 wt-% of an alkylacryl amido glycolate alkyl ether of the formula ##STR2## wherein R 1 and R 2 are independently C 1-6 alkyl or cycloalkyl and R 3 is hydrogen or methyl; and (c) about 0.1 to 20 wt-% of a vinyl monomer having a free crosslinking reactive hydrogen in the form of a hydroxyl group, and amino group, or mixtures of such vinyl monomers; wherein the amount of each monomer is based on the total polymer weight.
Claim 3
Dependent Claim 14 words
The adhesive of claim 1 wherein the alkylacrylamidoglycolate alkyl ether comprises methylacrylamidoglycolate methyl ether.
Claim 4
Dependent Claim 36 words
The fabric of claim 2 wherein the ratio of the methylacrylamido glycolate methyl ether monomer to the vinyl monomer is about 0.05 to 5 parts of methylacrylamidoglycolate methyl ether per each 10 parts of vinyl monomer.
Claim 5
Dependent Claim 30 words
The fabric of claim 3 wherein the adhesive additionally comprises a vinyl aromatic monomer which is present in the polymer at a concentration of about 15 to 95% by weight.
Claim 6
Dependent Claim 12 words
The fabric of claim 4 wherein the vinyl aromatic monomer is styrene.
Claim 7
Dependent Claim 23 words
The fabric of claim 1 wherein the vinyl monomer comprises an alpha, beta-unsaturated acid, a C 1-5 alkyl ester thereof or mixtures thereof.
Claim 8
Dependent Claim 18 words
The fabric of claim 6 wherein the alpha, beta-unsaturated acid comprises acrylic acid, methacrylic acid or mixtures thereof.
Claim 9
Dependent Claim 41 words
The fabric of claim 6 wherein the alkyl ester of the alpha, beta-unsaturated carboxylic acid compound comprises a C 1-5 alkyl acrylate or a C 1-5 alkyl methacrylate which is present in the polymer at a concentration of about 40-60 wt-%.
Claim 10
Dependent Claim 51 words
The fabric of claim 7 wherein the mixture of alpha, beta-unsaturated carboxylic acid and the alkyl ester of the alpha, beta-unsaturated carboxylic acid in part (b) comprises about 0.1 to 10 wt-% of acrylic acid and 40 to 60 wt-% of n-butyl acrylate, the percentages based on the total polymer weight.
Claim 11
Dependent Claim 33 words
The fabric of claim 1 wherein the vinyl monomer with a free crosslinking reacting hydrogen in the form of an amino group is present at a concentration of about 1 to 15 wt-%.
Claim 12
Dependent Claim 26 words
The fabric of claim 10 wherein the vinyl monomer comprises acrylamide, which is present in the polymer at a concentration of about 2 to 10 wt-%.
Claim 13
Dependent Claim 32 words
The fabric of claim 11 wherein the vinyl monomer with a free crosslinking reactive hydrogen in the form of a hydroxyl group comprises a hydroxyalkyl acrylate, a hydroxyalkyl methacrylate, or mixtures thereof.
Claim 14
Dependent Claim 27 words
The fabric of claim 7 wherein the vinyl monomer comprises hydroxyethyl acrylate, which is present in the polymer at a concentration of about 0.2 to 20 wt-%.

References Cited (Backward Citations)

US2837462A Cited
US4207367A Cited
US4381332A Cited
US4443623A Cited
US4446280A Cited
US4454301A Cited
US4554337A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-10 1991-11-09 1992-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-10 1995-11-09 1996-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-10 1999-11-09 2000-05-10 $7700.00 Window Closed / Lapsed

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