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US4742947A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical system for use as stand alone unit or with a device for attaching modular electronic components to or removing them from a substrate

Assignee: Pace Inc
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Filing: 1986-10-21
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Granted: 1988-05-10
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Expires: 2006-10-21
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Abstract

Abstract A optical system for stand alone use or for use with a device for attaching modular electronic components to or removing them from a substrate, including a microscope which is horizontally rotatable through 0°, +90°. and -90° positions relative to a component to permit viewing of three sides of the component and thus facilitate alignment of the component terminals with leads on the substrate together with inspection of soldered joints. A unit for vertically rotating the microscope through 90° with respect to the component is also disclosed which includes means for quickly positioning and locking the microscope at a preset vertical orientation such as 45° to further facilitate the alignment and inspection functions. Mirrors are also disclosed which enable viewing of three or four sides of a component in the 0° horizontal position of the microscope whereby the above rotation of the microscope to the +90° and -90° positions may be avoided.

Inventors

  • 👤 Bradford W. Coffman
  • 👤 Bobby L. Mason

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:14
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/04; H10P72/0446; B; B23; B23K; B23K3/00; B23K3/08; G; G02; G02B; G02B21/00; G02B21/0004; G02B21/0016; B23K2101/00; B23K2101/36; B23K2101/42; Y; Y10; Y10S; Y10S269/00; Y10S269/903; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49131

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 204 words
An optical system for use with a device for attaching modular electronic components to or removing them from a substrate where each component has a plurality of terminals disposed at the periphery thereof and said substrate includes a plurality of leads respectively associated with said plurality of terminals, comprising: post means, first arm means vertically adjustably and rotatably mounted on said post means, second arm means rotatably secured to said first arm means, and microscope means mounted on said second arm means, said microscope means being horizontally rotatable and vertically pivotable relative to said substrate for alignment of said terminals with said leads and/or inspection of soldered joints of the leads and terminals; said component including at least four sides and said device for attaching or removing said components including (a) a source of heated air, (b) a nozzle adapted for surrounding the components but spaced therefrom for directing said heated air to said terminals and leads, and (c) mirror means where at least three of said sides of said component can be viewed through said microscope means via said mirror means to facilitate said alignment and/or inspection while maintaining said microscope means in a substantially horizontally aligned position with respect to said component.
Claim 2
Dependent Claim 204 words
An optical system for use with a device for attaching modular electronic components to or removing them from a substrate where each component has a plurality of terminals disposed at the periphery thereof and said substrate includes a plurality of leads respectively associated with said plurality of terminals, comprising: post means, first arm means vertically adjustably and rotatably mounted on said post means, second arm means rotatably secured to said first arm means, and microscope means mounted on said second arm means, said microscope means being horizontally rotatable and vertically pivotable relative to said substrate for alignment of said terminals with said leads and/or inspection of soldered joints of the leads and terminals; said component including at least four sides and said device for attaching or removing said components including (a) a source of heated air, (b) a nozzle adapted for surrounding the components but spaced therefrom for directing said heated air to said terminals and leads, and (c) mirror means where at least three of said sides of said component can be viewed through said microscope means via said mirror means to facilitate said alignment and/or inspection while maintaining said microscope means in a substantially horizontally aligned position with respect to said component.
Claim 3
Dependent Claim 26 words
A system according to claim 1 including aperture means in said first arm means whereby the effective length of said first arm means may be shortened.
Claim 4
Dependent Claim 25 words
A system according to claim 1 in which said microscope means is horizontally rotatable through at least 180° and vertically pivotable through at least 45°.
Claim 5
Dependent Claim 35 words
A system as in claim 1 including means for establishing a preset, vertical orientation of the microscope means with respect to the substrate and means for locking the microscope means at said preset vertical orientation.
Claim 6
Dependent Claim 25 words
A system as in claim 4 where said microscope means is vertically pivotable through at least 90° and said preset vertical orientation is approximately 45°.
Claim 7
Dependent Claim 25 words
A system as in claim 1 where said mirror means includes base plate means and two depending mirror sufaces secured to said base plate means.
Claim 8
Dependent Claim 19 words
A system as in claim 6 including means for removably mounting said mirror means with respect to said nozzle.
Claim 9
Dependent Claim 22 words
A system as in claim 6 where said mirror surfaces are at an angle of approximately 90° with respect to each other.
Claim 10
Dependent Claim 35 words
A system as in claim 8 where said depending mirror surfaces are secured to said base plate means at an angle in the range of about 60° to 80° relative to said base plate means.
Claim 11
Dependent Claim 18 words
A system as in claim 1 where said mirror means permits viewing of four sides of said components.
Claim 12
Dependent Claim 152 words
An optical system for use in aligning or inspecting components on a substrate, comprising: post means, first arm means vertically adjustably and rotatably mounted on said post means, second arm means rotatably secured to said first arm means, and microscope means mounted on said second arm means, said microscope means being horizontally rotatable and vertically pivotable; a means for selectively attaching and detaching components having terminals to the substrate; said means for selectively attaching and detaching components including (a) a source of heated air, (b) a nozzle adapted or spacedly surrounding the components for directing said heated air to said terminals, and (c) a mirror means whereby at least three of said sides of said component can be viewed through said microscope means via said mirror means to facilitate said alignment or inspection of the components while maintaining said microscope means in a substantially horizontally aligned position with respect to the component.
Claim 13
Dependent Claim 152 words
An optical system for use in aligning or inspecting components on a substrate, comprising: post means, first arm means vertically adjustably and rotatably mounted on said post means, second arm means rotatably secured to said first arm means, and microscope means mounted on said second arm means, said microscope means being horizontally rotatable and vertically pivotable; a means for selectively attaching and detaching components having terminals to the substrate; said means for selectively attaching and detaching components including (a) a source of heated air, (b) a nozzle adapted or spacedly surrounding the components for directing said heated air to said terminals, and (c) a mirror means whereby at least three of said sides of said component can be viewed through said microscope means via said mirror means to facilitate said alignment or inspection of the components while maintaining said microscope means in a substantially horizontally aligned position with respect to the component.
Claim 14
Dependent Claim 26 words
A system according to claim 11 including aperture means in said first arm means whereby the effective length of said first arm means may be shortened.
Claim 15
Dependent Claim 35 words
A system as in claim 11 including means for establishing a preset, vertical orientation of the microscope means with respect to a workpiece and means for locking the microscope means at said preset vertical orientation.
Claim 16
Dependent Claim 25 words
A system as in claim 11 where said microscope means is vertically pivotable through at least 90° and said preset vertical orientation is approximately 45°.
Claim 17
Dependent Claim 118 words
An optical system for use with a device for attaching to or removing from a substrate a modular electronic component where said component has at least four sides and a plurality of terminals at each side and said substrate has a plurality of leads disposed thereon, comprising microscope means for viewing said terminals and leads to facilitate alignment of the terminals with the leads and/or inspection of soldered joints of the leads and terminals, and mirror means which are movably positionable to a location adjacent said component where at least three of said sides of said component can be viewed through said microscope means via the mirror means while maintaining the microscope means in a substantially constant position.
Claim 18
Dependent Claim 118 words
An optical system for use with a device for attaching to or removing from a substrate a modular electronic component where said component has at least four sides and a plurality of terminals at each side and said substrate has a plurality of leads disposed thereon, comprising microscope means for viewing said terminals and leads to facilitate alignment of the terminals with the leads and/or inspection of soldered joints of the leads and terminals, and mirror means which are movably positionable to a location adjacent said component where at least three of said sides of said component can be viewed through said microscope means via the mirror means while maintaining the microscope means in a substantially constant position.
Claim 19
Dependent Claim 33 words
A system as in claim 15 where said microscope means includes means for vertically adjusting the position of the microscope means with respect to the component through an angle of at least 45°.
Claim 20
Dependent Claim 11 words
A system as in claim 16 where said angle is 90°.
Claim 21
Dependent Claim 32 words
A system as in claim 16 for establishing a preset, vertical orientation of the microscope means relative to the component and means for locking the microscope means at said preset angular orientation.
Claim 22
Dependent Claim 14 words
A system as in claim 18 where said preset angular orientation is about 45°.
Claim 23
Dependent Claim 53 words
A system as in claim 15 where said device for attaching or removing said components includes (a) a source of heated air, (b) a nozzle adapted for surrounding the components but spaced therefrom for directing said heated air to said terminals and leads, and (c) said mirror means mounted relative to said nozzle.
Claim 24
Dependent Claim 25 words
A system as in claim 20 where said mirror means includes base plate means and two depending mirror surfaces secured to said base plate means.
Claim 25
Dependent Claim 19 words
A system as in claim 21 including means for removably mounting said mirror means with respect to said nozzle.
Claim 26
Dependent Claim 22 words
A system as in claim 21 where said mirror surfaces are at an angle of approximately 90° with respect to each other.
Claim 27
Dependent Claim 35 words
A system as in claim 23 where said depending mirror surfaces are secured to said base plate means at an angle in the range of about 60° to 80° relative to said base plate means.
Claim 28
Dependent Claim 18 words
A system as in claim 15 where said mirror means permits viewing of four sides of said component.
Claim 29
Dependent Claim 130 words
A mirror for use with a device for attaching modular electronic components to or removing them from a substrate where each component has a plurality of terminals disposed at the periphery thereof and said substrate has a plurality of leads disposed thereon and where said device includes a microscope, comprising: three connected mirror surfaces adapted for mounting with respect to said substrate where said surfaces are at predetermined angles with respect to each other, alignment and/or inspection of said terminals and leads being facilitated by viewing them through said microscope via said mirror surfaces; and a movable support means for supporting said three connected mirrors, said movable support means being selectively movable toward and away from the component to adjustably position said three connected mirrors with respect to said component.
Claim 30
Dependent Claim 130 words
A mirror for use with a device for attaching modular electronic components to or removing them from a substrate where each component has a plurality of terminals disposed at the periphery thereof and said substrate has a plurality of leads disposed thereon and where said device includes a microscope, comprising: three connected mirror surfaces adapted for mounting with respect to said substrate where said surfaces are at predetermined angles with respect to each other, alignment and/or inspection of said terminals and leads being facilitated by viewing them through said microscope via said mirror surfaces; and a movable support means for supporting said three connected mirrors, said movable support means being selectively movable toward and away from the component to adjustably position said three connected mirrors with respect to said component.
Claim 31
Dependent Claim 28 words
A mirror according to claim 26 in which said depending mirror surfaces are at an angle, in the range of about 60° to 80° relative to said substrate.
Claim 32
Dependent Claim 23 words
A mirror as in claim 26 where adjacent ones of said mirror surfaces are at about 135° angles with respect to each other.

References Cited (Backward Citations)

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US3357091A Cited
US3384288A Cited
US3713575A Cited
JPS53128980A Cited
DE2751651A1 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-10 1991-11-09 1992-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-10 1995-11-09 1996-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-10 1999-11-09 2000-05-10 $7700.00 Window Closed / Lapsed

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