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US4739346A Expired / Lapsed US ⏱️ 0.0 years remaining

Drive system and method for ink jet printer

Assignee: Polaroid Corp
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Filing: 1986-05-09
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Granted: 1988-04-19
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Expires: 2006-05-09
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Abstract

Abstract For requirements where constant velocity is important and positional error must be small and non-cumulative, a bipolar or unipolar, two-phase, permanent magnet stepper motor is driven by sawtooth currents in such manner as to produce a rotating magnetic field that exerts a substantially constant torque on the rotor. When using a bipolar stepper motor with windings electrically offset by 90°, two drive currents are generated that increase and decrease in amplitude linearly between predetermined maximum and minimum values. With a unipolar motor, four sawtooth waveforms, of single polarity, are provided. In either case, the currents are displaced by 90° to produce a rotating magnetic field of uniform amplitude. A microprocessor controls the generation of a number of voltage ramps that control current generators for either the bipolar or unipolar stepper motor. To control speed and torque, the slope of the current ramp and the repetition rate are varied until the motor has attained a steady operating state. The amplitude of the driving currents is determined indirectly by controlling the rate of the current increase of the ramp and the time before current directions of the phases are indexed.

Inventors

  • 👤 Dennis J. Buckley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 03:09
CPC Classifications
H; H02; H02P; H02P8/00; H02P8/14; H02P8/18

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 103 words
In a device having a rotating drum and scanning means for traversing the surface of said drum, the combination comprising a stepper motor having a magnetic rotor and a plurality of fixed windings, a plurality of voltage generating means each producing a continuous repetitive waveform varying in amplitude between predetermined maximum and minimum values, a plurality of current generating means each coupled to one of said windings and under the control of one of said voltage generating means, thereby to create a rotating magnetic field of substantially constant intensity throughout the cycle of rotation, and mechanical means connecting said rotor to said drum.
Claim 2
Dependent Claim 103 words
In a device having a rotating drum and scanning means for traversing the surface of said drum, the combination comprising a stepper motor having a magnetic rotor and a plurality of fixed windings, a plurality of voltage generating means each producing a continuous repetitive waveform varying in amplitude between predetermined maximum and minimum values, a plurality of current generating means each coupled to one of said windings and under the control of one of said voltage generating means, thereby to create a rotating magnetic field of substantially constant intensity throughout the cycle of rotation, and mechanical means connecting said rotor to said drum.
Claim 3
Dependent Claim 25 words
Apparatus as claimed in claim 1 including microprocessor means connected to said voltage generating means for regulating the amplitude and repetition rate of said waveforms.
Claim 4
Dependent Claim 33 words
Apparatus as claimed in claim 2 wherein said stepper motor includes a plurality of windings electrically offset by 90°, and said repetitive waveforms vary linearly in amplitude between said maximum and minimum values.
Claim 5
Dependent Claim 23 words
Apparatus as claimed in claim 2 including means under the control of said microprocessor means for controlling the operation of said scanning means.
Claim 6
Dependent Claim 13 words
Apparatus as claimed in claim 3 wherein each of said windings is bifilar.
Claim 7
Dependent Claim 35 words
Apparatus as claimed in claim 5 including peak amplitude control means under the control of said microprocessor means for changing the operating periods of said waveforms thereby to limit the peak amplitude of said waveforms.
Claim 8
Dependent Claim 41 words
Apparatus as claimed in claim 5 including ramp rate control means under the control of said microprocessor for controlling said voltage generating means thereby to control the rate of increase and decrease of the current produced by said current generating means.
Claim 9
Dependent Claim 86 words
In a printer having a scanning head and an imaging drum, drive means comprising a stepper motor having a permanent magnet rotor and a plurality of windings, means coupling said rotor to said imaging drum, current drive means connected to said windings for generating a plurality of current waveforms wherein the current of each waveform continuous increases and decreases periodically to produce a rotating magnetic field of substantially constant intensity throughout the period of rotation, and microprocessor means for controlling the repetition rate of said waveforms.
Claim 10
Dependent Claim 86 words
In a printer having a scanning head and an imaging drum, drive means comprising a stepper motor having a permanent magnet rotor and a plurality of windings, means coupling said rotor to said imaging drum, current drive means connected to said windings for generating a plurality of current waveforms wherein the current of each waveform continuous increases and decreases periodically to produce a rotating magnetic field of substantially constant intensity throughout the period of rotation, and microprocessor means for controlling the repetition rate of said waveforms.
Claim 11
Dependent Claim 78 words
Apparatus as claimed in claim 8 wherein said windings are offset magnetically by 90° and a first one of said current waveforms through a first one of said windings increases substantially linearly between predetermined minimum and maximum values while simultaneously a second one of said waveforms through a second of said windings decreases substantially linearly from said maximum value to said minimum value, said current waveforms being applied successively to said windings at phase angle delays of 90°.
Claim 12
Dependent Claim 95 words
In an ink jet printer having a cylindrical imaging drum on which images are produced by a print head on a medium carried by the drum, the method of driving said drum comprising the steps of providing a stepper motor having a permanent magnet rotor and a plurality of discrete circumferentially-positioned windings, generating a plurality of continuous repetitive current waveforms displaced in phase and varying periodically between predetermined maximum and minimum values, and connecting said current waveforms respectively to each of said windings, said current waveforms producing a rotating magnetic field of substantially constant intensity.
Claim 13
Dependent Claim 95 words
In an ink jet printer having a cylindrical imaging drum on which images are produced by a print head on a medium carried by the drum, the method of driving said drum comprising the steps of providing a stepper motor having a permanent magnet rotor and a plurality of discrete circumferentially-positioned windings, generating a plurality of continuous repetitive current waveforms displaced in phase and varying periodically between predetermined maximum and minimum values, and connecting said current waveforms respectively to each of said windings, said current waveforms producing a rotating magnetic field of substantially constant intensity.
Claim 14
Dependent Claim 31 words
The method as claimed in claim 10 including the additional step of varying the repetition rate of said current waveforms in accordance with the speed and load conditions of said rotor.
Claim 15
Dependent Claim 35 words
The method as claimed in claim 11 including the additional step of modifying the rate of increase of the current in said current waveforms in accordance with the speed and load conditions of said rotor.
Claim 16
Dependent Claim 40 words
The method as claimed in claim 10 including the steps of generating a plurality of repetitive voltage waveforms having the same repetition rate, and controlling the generation of said current waveforms in accordance with the characteristics of said voltage waveforms.
Claim 17
Dependent Claim 35 words
The method as claimed in claim 13 including the additional step of controlling the rate of voltage increase and decrease of said voltage waveforms in accordance with the speed and load conditions of said rotor.
Claim 18
Dependent Claim 31 words
The method as claimed in claim 13 including the additional step of varying the repetition rate of said voltage waveforms in accordance with the speed and load conditions of said rotor.
Claim 19
Dependent Claim 39 words
The method as claimed in claim 13 including the additional step of modifying the repetition rate and rate of increase and decrease of voltage of said voltage waveforms in accordance with the speed and load conditions of said rotor.
Claim 20
Independent Claim 84 words
The method of driving a stepper motor having a permanent magnet rotor and a plurality of windings to produce substantially uniform rotational torque comprising the steps of generating a plurality of continuous repetitive voltage waveforms each increasing and decreasing successively between predetermined maximum and minimum values, producing under the control of said voltage waveforms a plurality of current waveforms each being directly related in rate of current increase and decrease to one of said voltage waveforms, and connecting said current waveforms to said windings.
Claim 21
Independent Claim 84 words
The method of driving a stepper motor having a permanent magnet rotor and a plurality of windings to produce substantially uniform rotational torque comprising the steps of generating a plurality of continuous repetitive voltage waveforms each increasing and decreasing successively between predetermined maximum and minimum values, producing under the control of said voltage waveforms a plurality of current waveforms each being directly related in rate of current increase and decrease to one of said voltage waveforms, and connecting said current waveforms to said windings.
Claim 22
Dependent Claim 38 words
The method as claimed in claim 17 including the additional step of varying the slope and duration of the voltage increase and decrease of said voltage waveforms in accordance with the load and velocity conditions of said rotor.
Claim 23
Dependent Claim 34 words
The method as claimed in claim 18 wherein said stepper motor includes a plurality of poles offset electrically by 90°, and said repetitive waveforms vary linearly in amplitude between said maximum and minimum values.
Claim 24
Dependent Claim 95 words
In a stepper motor drive system, the combination comprising a stepper motor having a permanent magnet rotor and a plurality of windings, voltage generating means producing a continuous repetitive sawtooth voltage waveform in which the voltage in each waveform increases and decreases periodically between predetermined minimum and maximum values, and current generating means connected to said windings under the control of said voltage generating means for producing repetitive current waveforms each directly related in ramp angle and maximum amplitude to one of said voltage waveforms to produce a rotating magnetic field of substantially constant magnitude.
Claim 25
Dependent Claim 95 words
In a stepper motor drive system, the combination comprising a stepper motor having a permanent magnet rotor and a plurality of windings, voltage generating means producing a continuous repetitive sawtooth voltage waveform in which the voltage in each waveform increases and decreases periodically between predetermined minimum and maximum values, and current generating means connected to said windings under the control of said voltage generating means for producing repetitive current waveforms each directly related in ramp angle and maximum amplitude to one of said voltage waveforms to produce a rotating magnetic field of substantially constant magnitude.

References Cited (Backward Citations)

US4275339A Cited
US4496831A Cited
US4620198A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-19 1991-10-19 1992-04-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-19 1995-10-19 1996-04-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-19 1999-10-19 2000-04-19 $7700.00 Window Closed / Lapsed

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