Commutator for switched reluctance drive

Claim 2

A digital commutator for a switched reluctance motor having multiple independent stator phases to be sequentially switched on and off in synchronism with rotor position, said commutator controlling timing of said switching with respect to instantaneous rotor position and comprising: nonvolatile memory means for storing a first sequence of phase switching command pulses for said stator phases over an electrical cycle of the motor, each pulse having a predetermined turn-on angle corresponding to a respective different initial rotor position and having a first predetermined pulsewidth; and addressing means for addressing said memory means in synchronism with instantaneous rotor position such that the memory means produces said first sequence of pulses with the turn-on angle of said pulses shifted in relation to their respective initial rotor positions by an adjustable advance angle.

Claim 3

The commutator of claim 1 wherein the memory means includes addressable locations therein for storing said first sequence of phase switching command pulses as words, each word representing the switch state of all phases of the motor at a particular rotor position, and each addressable location representing a different rotor position for the electrical cycle of the motor.

Claim 4

The commutator of claim 2 wherein said motor includes N stator phases and said memory means comprises a Read Only Memory having at least N bits for each word to be stored.

Claim 5

The commutator of claim 3 wherein each of said N bits represents a switch state of a respective one of said N phases.

Claim 6

The commutator of claim 4 wherein said addressing means comprises summing means for summing a first digital signal representative of instantaneous rotor position and a second digital signal representative of said advance angle to provide an address signal representative of the sum of instantaneous rotor position and advance angle, to said memory means.

Claim 7

The commutator of claim 5 wherein the Read Only Memory includes multiple memory sections, each of said memory sections storing a respective sequence of phase switching command pulses, each sequence differing from each other only in the predetermined pulsewidth of the pulses, said commutator further comprising dwell means for selecting which one of said memory sections is to be addressed by said addressing means at a particular time in accordance with a desired pulsewidth.

Claim 8

The commutator of claim 6 further comprising rotor position sensing means for providing said first digital signal, and an advance register for providing said second digital signal; and wherein said dwell means comprises a dwell register for providing a dwell signal to said memory means.

Claim 9

The commutator of claim 7 including a microprocessor for controlling values placed in the advance register and dwell register as a function of motor speed and desired torque, respectively, such that the advance angle of pulses produced by the memory means increases with increasing speed and the pulsewidth varies as a function of commanded torque, said advance register and said dwell register being coupled to output ports of said microprocessor.

Claim 10

The commutator of claim 8 wherein said rotor position sensing means comprises a resolver and a resolver-to-digital converter coupled to said resolver.

Claim 11

The commutator of claim 5 further comprising multiplexer means for selecting among M different sequences of pulses produced by said memory means, wherein M represents the number of different phase switching command pulses for each stator phase.

Claim 12

The commutator of claim 8 wherein the number of addressable locations in each section of the memory means corresponds to a desired rotor angular position resolution for one electrical cycle of the motor and wherein the number of memory sections is determined by the spacing and range of desired pulsewidths.

Claim 13

A microprocessor based digital controller for selectively controlling the firing of stator phases in synchronism with rotor angular position of a multiphase switched reluctance drive over a wide speed range, comprising: microprocessor means for providing an advance angle signal representative of a desired shift in turn-on angle position of a sequence of stator phase firing pulses of common pulsewidth, a dwell angle signal indicative of a desired pulsewidth for said firing pulses, and a set current signal; commutation means for receiving and processing said advance angle signal, said dwell angle signal and a rotor angular position signal representative of instantaneous rotor angle position, and producing phase firing command pulses for each of said stator phases, said commutation means comprising Read Only Memory means for storing different sequences of said firing pulses, each sequence being stored as at least one digital word at each of a plurality of addressable locations of the memory means, each of said words corresponding to the switch state of all said stator phases for a particular rotor angular position, respectively, and each of said addressable locations corresponding to a different rotor position, respectively, over an electrical cycle of the drive, each of said different sequences corresponding to a difference in pulsewidth of the firing pulses, respectively, said commutator means further comprising summing means for summing said advance angle signal and rotor position signal to provide an address signal for addressing said Read Only Memory in synchronism with instantaneous rotor position, said commutator means further comprising dwell means for selecting which of said firing sequences is to be addressed by said address signal in accordance with the dwell signal received from the microprocessor means; and current regulated inverter means for receiving the set current signal from the microprocessor means and the phase switching command pulses from the commutator means and providing therefrom a stator phase firing pulse train for each stator phase.

Claim 14

A microprocessor based digital controller for selectively controlling the firing of stator phases in synchronism with rotor angular position of a multiphase switched reluctance drive over a wide speed range, comprising: microprocessor means for providing an advance angle signal representative of a desired shift in turn-on angle position of a sequence of stator phase firing pulses of common pulsewidth, a dwell angle signal indicative of a desired pulsewidth for said firing pulses, and a set current signal; commutation means for receiving and processing said advance angle signal, said dwell angle signal and a rotor angular position signal representative of instantaneous rotor angle position, and producing phase firing command pulses for each of said stator phases, said commutation means comprising Read Only Memory means for storing different sequences of said firing pulses, each sequence being stored as at least one digital word at each of a plurality of addressable locations of the memory means, each of said words corresponding to the switch state of all said stator phases for a particular rotor angular position, respectively, and each of said addressable locations corresponding to a different rotor position, respectively, over an electrical cycle of the drive, each of said different sequences corresponding to a difference in pulsewidth of the firing pulses, respectively, said commutator means further comprising summing means for summing said advance angle signal and rotor position signal to provide an address signal for addressing said Read Only Memory in synchronism with instantaneous rotor position, said commutator means further comprising dwell means for selecting which of said firing sequences is to be addressed by said address signal in accordance with the dwell signal received from the microprocessor means; and current regulated inverter means for receiving the set current signal from the microprocessor means and the phase switching command pulses from the commutator means and providing therefrom a stator phase firing pulse train for each stator phase.

Claim 15

The controller of claim 12 wherein words stored in the Read Only Memory represent the switch states at respective rotor positions for a multiplicity of said sequences and wherein said commutation means further comprises multiplexer means coupled to said microprocessor means and being responsive to said dwell angle signal for differentiating between said multiplicity of sequences.

Claim 16

The controller of claim 12 in combination with: a switched reluctance motor; and rotor position sensing means coupled to said motor for providing said rotor angular position signal.

Claim 17

The combination of claim 14 wherein said rotor position sensing means comprises a resolver and a resolver-to-digital converter coupled to said resolver.

Claim 18

A digital commutation method for providing firing pulses of adjustable firing angle to an inverter of a multiphase switched reluctance drive to selectively switch current on and off in stator phases of said drive in synchronism with rotor position, comprising the steps of: storing at least one standard multiphase firing pattern in a nonvolatile memory such that binary representations of a firing state of each stator phase for successive rotor angles over an electrical cycle of the drive are stored at successive addressable locations, respectively, in the memory; providing a first digital representaion of instantaneous rotor angular position; providing a second digital representaion of a desired advance angle, said advance angle representing a desired shift in location of said firing pattern with respect to rotor angle; adding said first and second digital representations to provide a composite address signal; and addresssing said memory with said address signal in synchronism with said digital representation of instantaneous rotor angular position so that the firing pattern shifted by said advance angle can be read out of said memory means.

Claim 19

A digital commutation method for providing firing pulses of adjustable firing angle to an inverter of a multiphase switched reluctance drive to selectively switch current on and off in stator phases of said drive in synchronism with rotor position, comprising the steps of: storing at least one standard multiphase firing pattern in a nonvolatile memory such that binary representations of a firing state of each stator phase for successive rotor angles over an electrical cycle of the drive are stored at successive addressable locations, respectively, in the memory; providing a first digital representaion of instantaneous rotor angular position; providing a second digital representaion of a desired advance angle, said advance angle representing a desired shift in location of said firing pattern with respect to rotor angle; adding said first and second digital representations to provide a composite address signal; and addresssing said memory with said address signal in synchronism with said digital representation of instantaneous rotor angular position so that the firing pattern shifted by said advance angle can be read out of said memory means.

Claim 20

The method of claim 16 further comprising the steps of: storing standard firing patterns of different pulsewidth in different memory sections, respectively; and providing to the memory a dwell signal indicative of a desired pulsewidth to identify which section of the memory is to be addressed at any given time.

Claim 21

In a multiphase switched reluctance drive, a method for controlling the switching of phases with phase firing pulses in a manner to allow variation in timing of the switching with respect to rotor position, comprising the steps of: storing information defining a first firing pattern of stator phase firing pulses over an electrical cycle of the drive as a function of rotor position in a digital nonvolatile memory, each pulse of said pattern being of identical duration and having a turn-on angle corresponding, respectively, to a different initial rotor position; receiving a binary position signal representative of instantaneous rotor angular position; modifying said position signal to provide a modified position signal adjusted to acheive a desired displacement of said pulses relative to their initial rotor positions; and employing the modified position signal to address and read out information from the memory in synchronism with instantaneous rotor angular position, whereby placement of said firing pulses and, accordingly, timing of said switching, can be adjusted as desired.

Claim 22

In a multiphase switched reluctance drive, a method for controlling the switching of phases with phase firing pulses in a manner to allow variation in timing of the switching with respect to rotor position, comprising the steps of: storing information defining a first firing pattern of stator phase firing pulses over an electrical cycle of the drive as a function of rotor position in a digital nonvolatile memory, each pulse of said pattern being of identical duration and having a turn-on angle corresponding, respectively, to a different initial rotor position; receiving a binary position signal representative of instantaneous rotor angular position; modifying said position signal to provide a modified position signal adjusted to acheive a desired displacement of said pulses relative to their initial rotor positions; and employing the modified position signal to address and read out information from the memory in synchronism with instantaneous rotor angular position, whereby placement of said firing pulses and, accordingly, timing of said switching, can be adjusted as desired.

Claim 23

The method of claim 18 wherein said first firing pattern is stored in a first section of said memory, said method further comprising the steps of: storing, in other sections of said memory, other firing patterns of pulses varying from said first pattern only in pulsewidth; and addressing predetermined ones of said memory sections with said modified position signal depending upon the desired pulsewidth of the firing pulses.