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US4738763A Expired / Lapsed US ⏱️ 0.0 years remaining

Monopolar, bipolar and/or hybrid membrane cell

Assignee: Eltech Systems Corp
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Filing: 1986-03-19
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Granted: 1988-04-19
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Expires: 2006-03-19
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Abstract

Abstract Monopolar, bipolar, and hybrid filter press electrolytic cells for electrolytic processes utilizing a novel method of introducing and removing electrical energy are disclosed. The invention contemplates a novel low pressure, high surface contact area connecting means for joining the anode element and cathode element of electrode assemblies. The invention also contemplates a low pressure, high surface contact area contact of the current distributor member to the back plate.

Inventors

  • 👤 Donald W. Abrahamson
  • 👤 Marilyn J. Harney
  • 👤 Elvin W. Vauss, Jr.
  • 👤 Andrew J. Niksa
  • 👤 James J. Stewart

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 06:38
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/26; C; C25; C25B; C25B9/00; C25B9/05; C25B9/17; C25B9/19; C25B9/23; C25B9/60; C25B9/65; C25B9/70; C25B9/73; C25B9/75; C25B9/77

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 208 words
A filter press electrolyzer comprising bulkheads, at least one electrolytic cell having an anode electrode assembly and a cathode electrode assembly and an ion-exchange membrane resiliently engaged therebetween, said electrode assemblies having electrode active areas and back plates of electrically conductive material forming at least a portion of an electrolyte compartment, said cell including sealing means and means for introducing and removing fluids and electrical energy, wherein (a) said back plates of the electrode assemblies are formed integrally with pans of electrically conductive material, each of said pans also incorporating peripheral sealing means and, as said means for introducing and removing fluids, integral electrically conductive manifolds, (b) said electrical energy is passed between two adjacent back plates of the pans of adjacent cells and between the back plate of an end cell and a bulkhead via current distributor member through mechanical contact joints involving only low pressure connection, said contact joints being at least substantially as large as the dimensions of the electrode active areas, and being separated from cell electrolyte by the back plates of the pans and being located outside the adjacent cells, and (c) at least some of said electrode assemblies including spring compression members extending between said back plates and the active electrode areas.
Claim 2
Dependent Claim 208 words
A filter press electrolyzer comprising bulkheads, at least one electrolytic cell having an anode electrode assembly and a cathode electrode assembly and an ion-exchange membrane resiliently engaged therebetween, said electrode assemblies having electrode active areas and back plates of electrically conductive material forming at least a portion of an electrolyte compartment, said cell including sealing means and means for introducing and removing fluids and electrical energy, wherein (a) said back plates of the electrode assemblies are formed integrally with pans of electrically conductive material, each of said pans also incorporating peripheral sealing means and, as said means for introducing and removing fluids, integral electrically conductive manifolds, (b) said electrical energy is passed between two adjacent back plates of the pans of adjacent cells and between the back plate of an end cell and a bulkhead via current distributor member through mechanical contact joints involving only low pressure connection, said contact joints being at least substantially as large as the dimensions of the electrode active areas, and being separated from cell electrolyte by the back plates of the pans and being located outside the adjacent cells, and (c) at least some of said electrode assemblies including spring compression members extending between said back plates and the active electrode areas.
Claim 3
Dependent Claim 34 words
The electrolyzer according to claim 1, wherein said low pressure connection of the mechanical contact joint between adjacent back plates of adjacent cells is held at pressure between 0.035 and 7.03 kg/cm 2 .
Claim 4
Dependent Claim 23 words
The electrolyzer according to claim 1, wherein said electrode assembly pan includes a portion rigidified by grouting or a filter material or both.
Claim 5
Dependent Claim 21 words
The electrolyzer according to claim 1, wherein the electrical contact joint connects a cathode back plate with an anode back plate.
Claim 6
Dependent Claim 31 words
The electrolyzer according to claim 1, wherein said current distributor member is in the form of a solid planar metal sheet made from nickel, iron, steel, aluminum, copper or alloys thereof.
Claim 7
Dependent Claim 17 words
The electrolyzer according to claim 1, wherein said current distributor member provides structural support for said coil.
Claim 8
Dependent Claim 33 words
The electrolyzer according to claim 1, wherein said current distributor member is a solid planar metal sheet having a coating of conductive material on sides which are in contact with said back plates.
Claim 9
Dependent Claim 17 words
The electrolyzer according to claim 1, wherein said current distributor member is a metal clad planar sheet.
Claim 10
Dependent Claim 48 words
The electrolyzer according to claim 1, wherein said current distributor member is a solid planar metal sheet, and comprising an interface material selected from conductive reticulated material, sponge metal, conductive wools, conductive metal sheets and combinations thereof in contact with said current distributor member and said back plates.
Claim 11
Dependent Claim 33 words
The electrolyzer according to claim 1, wherein said electrode assemblies including spring compression members are anode assemblies comprising a metal back plate and a valve metal electrode substrate having an electrocatalytic coating thereon.
Claim 12
Dependent Claim 39 words
The electrolyzer according to claim 1, wherein said electrode assemblies including spring compression members are cathode assemblies comprising a back plate and a cathode surface made of nickel, a ferrous metal, or an alloy of nickel or ferrous metal.
Claim 13
Dependent Claim 36 words
The electrolyzer according to claim 1, wherein said current distributor member conducts current to or from the electrodes from a source exterior to said electrolyzer or from another section of the electrolyzer through an external path.
Claim 14
Dependent Claim 55 words
The electrolyzer according to claim 12, wherein it comprises at least one monopolar electrolytic cell and further comprises, in addition to the current distributor members positioned between back plates of adjacent electrode assemblies of the same polarity, current distributor members providing a mechanical contact joint between the electrolyzer bulkheads and back plates of end cells.
Claim 15
Dependent Claim 37 words
The electrolyzer according to claim 12, wherein it comprises at least two bipolar filter press electrolytic cells in which said current distributor member is between the back plates of anode and cathode assemblies of adjacent bipolar cells.
Claim 16
Dependent Claim 19 words
The electrolyzer according to claim 1, wherein it comprises, in combination, monopolar and bipolar cells arranged between said bulkheads.
Claim 17
Dependent Claim 22 words
The electrolyzer according to claim 1, wherein said integral manifolds contain a spacer, a sealing means, manifold sealing means and manifold sections.
Claim 18
Dependent Claim 81 words
An anode assembly adapted for use in a filter press electrolyzer containing at least one electrolytic cell, wherein said anode assembly of electrically conductive material comprises a back plate forming at least a portion of an anolyte compartment, said back plate being integral with a pan having integral manifolds comprising discharge and inlet ports and peripheral sealing means, an active anode area, and resilient spring compression members extending between said back plate and said active anode area within said anolyte compartment.
Claim 19
Dependent Claim 81 words
An anode assembly adapted for use in a filter press electrolyzer containing at least one electrolytic cell, wherein said anode assembly of electrically conductive material comprises a back plate forming at least a portion of an anolyte compartment, said back plate being integral with a pan having integral manifolds comprising discharge and inlet ports and peripheral sealing means, an active anode area, and resilient spring compression members extending between said back plate and said active anode area within said anolyte compartment.
Claim 20
Dependent Claim 33 words
The anode assembly of claim 17, wherein said back plate of the anode is a metal back plate while said active anode area comprises a valve metal substrate having an electocatalytic coating thereon.
Claim 21
Dependent Claim 23 words
The anode assembly of claim 17, wherein said electrode assembly pan includes a portion rigidified by grouting or a filler material or both.
Claim 22
Dependent Claim 81 words
A cathode assembly adapted for use in a filter press electrolyzer containing at least one electrolytic cell, wherein said cathode assembly of electrically conductive material has a back plate forming at least a portion of a catholyte compartment, said back plate being integral with a pan having integral manifolds comprising discharge and inlet ports and peripheral sealing means, an active cathode area, and resilient spring compression members extending between said back plate and said active cathode area within said catholyte compartment.
Claim 23
Dependent Claim 81 words
A cathode assembly adapted for use in a filter press electrolyzer containing at least one electrolytic cell, wherein said cathode assembly of electrically conductive material has a back plate forming at least a portion of a catholyte compartment, said back plate being integral with a pan having integral manifolds comprising discharge and inlet ports and peripheral sealing means, an active cathode area, and resilient spring compression members extending between said back plate and said active cathode area within said catholyte compartment.
Claim 24
Dependent Claim 29 words
The cathode assembly of claim 20, wherein said active cathode area comprises a cathode surface selected from the group consisting of reticulated nickel, foraminous nickel and foraminous ferrous metal.
Claim 25
Dependent Claim 23 words
The cathode assembly of claim 20, wherein said electrode assembly pan includes a portion rigidified by grouting or a filler material or both.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-19 1991-10-19 1992-04-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-19 1995-10-19 1996-04-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-19 1999-10-19 2000-04-19 $7700.00 Window Closed / Lapsed

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