Process for removal of fluoride and phosphorus-type contaminants from acidic wastewater

Claim 2

A process for treating an acidic process waste water containing SiF 6 2- comprising (i) contacting said waste water with a strong base ion exchange resin and loading said SiF 6 2- onto the resin and (ii) removing phosphate ions from said waste water after removing said fluoride-containing ions from the waste water, said phosphate ions being removed by raising the pH of said waste water to between about 5.0 and 7.0 and then contacting said waste water with a strong base ion exchange resin and loading said phosphate ions onto said resin.

Claim 3

The process of claim 1 wherein the pH of the waste water is from about 1.5 to about 2.0.

Claim 4

The process of claim 1 further including the step of regenerating the strong base ion exchange resin with a compound which strips the SiF 6 2- from the resin to form a water-soluble salt therewith.

Claim 5

The process of claim 1 wherein said acidic process wastewater contains fluoride comprised primarily of SiF 6 2- , phosphate and sulfate.

Claim 6

A process for treating an acidic process waste water containing SiF 6 2- comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least two fixed waste water feed ports and at least one fixed regeneration fluid feed port or at least one fixed waste water feed port and at least two fixed regeneration fluid feed ports as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port, the interaction product discharged from said first or additional waste discharge ports or the water soluble salt discharged from said first or additional regeneration fluid discharge ports being circulated countercurrently to a succcessive waste water or regeneration fluid feed port.

Claim 7

A process for treating an acidic process waste water containing SiF 6 2- comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least two fixed waste water feed ports and at least one fixed regeneration fluid feed port or at least one fixed waste water feed port and at least two fixed regeneration fluid feed ports as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port, the interaction product discharged from said first or additional waste discharge ports or the water soluble salt discharged from said first or additional regeneration fluid discharge ports being circulated countercurrently to a succcessive waste water or regeneration fluid feed port.

Claim 8

A process for treating an acidic process waste water containing SiF 6 2- and phosphate anion comprising the steps of: (A) providing first and second Advanced Separation Devices having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a ciruclar path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water having a pH of between about 1.5 and 2.0 to said at least one fixed waste water feed port of said first Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce at least a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge part; (C) supplying a first reqeneration fluid to said at least one fixed rgeneration fluid feed port of said first Advanced Separation Device for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith, which is discharged through said at least one fixed regeneration fluid discharge part; (D) raising the pH of the interaction product discharged from said at least one fixed waste water discharge port of said first Advanced Separation Device to between about 5.0 and 7.0 to form a second waste water feed; (E) supplying said second waste water feed to said at least one fixed waste water feed port of said second Advanced Separation Device for deivery into said chambers containing said strong base ion exchange resin, which is identical or different to the strong base ion exchange resin of said first Advanced Separation Device, and loading the phosphate anion onto said resin to prodcue at least a first phosphate interaction product containing depleted levels of phosphate which is discharged through said at least one fixed waste water discharged port; (F) supplying a second regeneration fluid to said at least one fixed regeneration fluid feed port of said second Advanced Separation Device for delivery into said chambers containing resin loaded with phosphate anion and stripping the phosphate anion from said resin to form a water soluble salt therewith, which is discharged from said at least one fixed regeneration fluid discharge port of said second Advanced Separation Device.

Claim 9

A process for treating an acidic process waste water containing SiF 6 2- and phosphate anion comprising the steps of: (A) providing first and second Advanced Separation Devices having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a ciruclar path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water having a pH of between about 1.5 and 2.0 to said at least one fixed waste water feed port of said first Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce at least a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge part; (C) supplying a first reqeneration fluid to said at least one fixed rgeneration fluid feed port of said first Advanced Separation Device for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith, which is discharged through said at least one fixed regeneration fluid discharge part; (D) raising the pH of the interaction product discharged from said at least one fixed waste water discharge port of said first Advanced Separation Device to between about 5.0 and 7.0 to form a second waste water feed; (E) supplying said second waste water feed to said at least one fixed waste water feed port of said second Advanced Separation Device for deivery into said chambers containing said strong base ion exchange resin, which is identical or different to the strong base ion exchange resin of said first Advanced Separation Device, and loading the phosphate anion onto said resin to prodcue at least a first phosphate interaction product containing depleted levels of phosphate which is discharged through said at least one fixed waste water discharged port; (F) supplying a second regeneration fluid to said at least one fixed regeneration fluid feed port of said second Advanced Separation Device for delivery into said chambers containing resin loaded with phosphate anion and stripping the phosphate anion from said resin to form a water soluble salt therewith, which is discharged from said at least one fixed regeneration fluid discharge port of said second Advanced Separation Device.

Claim 10

The process of claim 6 wherein said first regeneration fluid includes a compound which forms a water-soluble salt with the SiF 6 2- loaded onto said strong base ion exchange resin.

Claim 11

The process of claim 7 wherein said compound which forms a water soluble salt with SiF 6 2- is sulfuric acid, ammonium sulfate or ammonium bisulfate.

Claim 12

The process of claim 8 wherein said compound is ammonium bisulfate which strips said SiF 6 2- from said strong base ion exchange resin to form ammonium silico-filuoride.

Claim 13

The process of claim 9 further including the step of reacting sid ammonium silico-fluoride strip solution with additional ammonia to a pH between about 8.5 and 9.0 and precipitating an activated silica compound.

Claim 14

The process of claim 6 wherein said second regeneration fluid includes a compound which forms a water-soluble salt with the phosphate anion loaded onto said second strong base ion exchange resin.

Claim 15

The process of claim 11 wherin said compound which forms a water-soluble salt with phosphate anion is ammonium sulfate, ammonium hydroxide or sodium sulfate.

Claim 16

The process of claim 12 wherein said compound is ammonium hydroxide.

Claim 17

The process ofclaim 6 further including the step of clarifying said acidic process waste water prior to supplying said waste water to said first or second Advanced Separation Device.

Claim 18

The process of claim 6 wherien said first and/or said second Advanced Separation Devices include at least two fixed waste water feed ports and corresponding fixed waste water discharge ports or at least two fixed regeneration fluid feed ports and corresponding regeneration fluid discharge ports, the interaction products discharged from said first or additional fixed discharge ports being circulated coutercurrently to a successive waste water or regeneration fluid feed port.

Claim 19

A process for treating an acidic process waste water containing SiF 6 2- comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separastion Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid comprising sulfuric acid, ammonium sulfate or ammonium bisulfate to said at least one fixed rgeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.

Claim 20

A process for treating an acidic process waste water containing SiF 6 2- comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separastion Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid comprising sulfuric acid, ammonium sulfate or ammonium bisulfate to said at least one fixed rgeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.

Claim 21

The process of claim 16 wherein said compound is ammonium bisulfate which strips said SiF 6 2- from said strong base ion exchange resin to form ammonium silico-fluoride.

Claim 22

The process of claim 17 further including the step of reacting said ammonium silico-fluoride strip solution with additional ammonia to a pH of between about 8.5 and 9.0 and precipitating an activated silica compound.

Claim 23

A process for treating an acidic process waste water containing SiF 6 2- and phosphate anions comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port, at least one fixed regeneration fluid feed port, at least one fixed phosphate waste water feed port and at least one fixed phosphate rgeneration fluid feed port as well as corresponding fixed waste water, regeneration fluid, phosphate waste water and phosphate regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) raising the pH of the waste water containing depleted levels of SiF 6 2- discharged from said waste water discharge port of step (B) to between about 5.0 and 7.0 to form a second waste water feed; (D) supplying said second waste water feed to said at least one fixed phosphate waste water feed port for delivery into said chambers containing said strong base ion exchange resin and loading the phosphate anion onto said resin to produce at least a first phosphate interaction product containing depleted levels of phosphate which is discharged through said at least one fixed phosphate waste water discharge port; (E) supplying a second regeneration fluid to said at least one fixed phosphate regeneration fluid feed port for delivery into said chambers containing said resin loaded with phosphate anion and stripping the phosphate anion from said resin to form a water soluble salt therewith, which is discharged from at least one fixed phosphate regeneration fluid discharge port; (F) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing the resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.

Claim 24

A process for treating an acidic process waste water containing SiF 6 2- and phosphate anions comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port, at least one fixed regeneration fluid feed port, at least one fixed phosphate waste water feed port and at least one fixed phosphate rgeneration fluid feed port as well as corresponding fixed waste water, regeneration fluid, phosphate waste water and phosphate regeneration fluid discharge ports; (ii) a plurality of chambers filled with a strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) raising the pH of the waste water containing depleted levels of SiF 6 2- discharged from said waste water discharge port of step (B) to between about 5.0 and 7.0 to form a second waste water feed; (D) supplying said second waste water feed to said at least one fixed phosphate waste water feed port for delivery into said chambers containing said strong base ion exchange resin and loading the phosphate anion onto said resin to produce at least a first phosphate interaction product containing depleted levels of phosphate which is discharged through said at least one fixed phosphate waste water discharge port; (E) supplying a second regeneration fluid to said at least one fixed phosphate regeneration fluid feed port for delivery into said chambers containing said resin loaded with phosphate anion and stripping the phosphate anion from said resin to form a water soluble salt therewith, which is discharged from at least one fixed phosphate regeneration fluid discharge port; (F) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing the resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.

Claim 25

A process for treating an acidic process waste water containing fluride comprised primarily of SiF 6 2- , phosphate and sulfate comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.

Claim 26

A process for treating an acidic process waste water containing fluride comprised primarily of SiF 6 2- , phosphate and sulfate comprising the steps of: (A) providing an Advanced Separation Device having: (i) at least one fixed waste water feed port and at least one fixed regeneration fluid feed port as well as corresponding waste water and regeneration fluid discharge ports; (ii) a plurality of chambers filled with strong base ion exchange resin, said chambers being disposed between and moving about a circular path in periodic fluid communication with said fixed feed and discharge ports; (B) supplying said acidic process waste water containing SiF 6 2- to said at least one fixed waste water feed port of said Advanced Separation Device for delivery into said chambers containing said strong base ion exchange resin and loading the SiF 6 2- onto said resin so as to produce a first interaction product containing depleted levels of SiF 6 2- which is discharged through said at least one fixed waste water discharge port; (C) supplying a regeneration fluid to said at least one fixed regeneration fluid feed port for delivery into said chambers containing resin loaded with SiF 6 2- and stripping the SiF 6 2- from said resin to form a water soluble salt therewith which is discharged through said at least one fixed regeneration fluid discharge port.