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US4731329A Expired / Lapsed US ⏱️ 0.0 years remaining

Ethanol production by high performance bacterial fermentation

Assignee: George Weston Ltd
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Filing: 1986-12-22
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Granted: 1988-03-15
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Expires: 2006-12-22
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Abstract

Abstract The present invention is directed to the preparation of ethanol by bacterial fermentation. It makes use of a microorganism capable of producing ethanol and the process is carried out in two stages. In the first stage a bacterial cell suspension is produced together with ethanol in an ethanol concentration range that does not substantially inhibit production of the bacterial cells in a medium containing a source of nitrogen and a source of carbon. Ethanol is then produced in the absence of substantial bacterial cell production by the addition of fermentable sugar to the bacterial cell suspension which is produced in the first stage. The preferred microorganism is a member of the genus Zymomonas.

Inventors

  • 👤 Hugh G. Lawford

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 19:31
CPC Classifications
C; C12; C12P; C12P7/00; C12P7/02; C12P7/04; C12P7/06; C12P7/065; Y; Y02; Y02E; Y02E50/00; Y02E50/10; Y10; Y10S; Y10S435/00; Y10S435/813

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 196 words
A continuous process for producing ethanol by fermentation in an aqueous medium which comprises cultivating Zymomonas mobilis ATCC 29191 in two stages in order to increase ethanol concentration in the fermentation medium, as compared to ethanol concentration in a fermentation medium obtained by continuous cultivation of said Zymomonas mobilis microorganism in a single stage, said process consisting essentially of (i) producing a bacterial biomass comprising a cell suspension of said Zymomonas together with ethanol in an ethanol concentration range which does not substantially inhibit production of said Zymomonas cells in a medium containing glucose and a source of nitrogen; and (ii) producing ethanol in the absence of substantial production of said Zymomonas cells, by the addition of a medium containing glucose to the bacterial cell suspension produced in (i), wherein sugar concentration in stage (ii) does not exceed about 6% w/v; wherein in step (i) the source of nitrogen is a mineral salt medium containing NH 4 + ions as the sole source or a mineral salt medium containing NH 4 + ions supplemented with an organic source of nitrogen, and ethanol reaches a steady state concentration of about 10% w/v in the biomass in (ii).
Claim 2
Dependent Claim 196 words
A continuous process for producing ethanol by fermentation in an aqueous medium which comprises cultivating Zymomonas mobilis ATCC 29191 in two stages in order to increase ethanol concentration in the fermentation medium, as compared to ethanol concentration in a fermentation medium obtained by continuous cultivation of said Zymomonas mobilis microorganism in a single stage, said process consisting essentially of (i) producing a bacterial biomass comprising a cell suspension of said Zymomonas together with ethanol in an ethanol concentration range which does not substantially inhibit production of said Zymomonas cells in a medium containing glucose and a source of nitrogen; and (ii) producing ethanol in the absence of substantial production of said Zymomonas cells, by the addition of a medium containing glucose to the bacterial cell suspension produced in (i), wherein sugar concentration in stage (ii) does not exceed about 6% w/v; wherein in step (i) the source of nitrogen is a mineral salt medium containing NH 4 + ions as the sole source or a mineral salt medium containing NH 4 + ions supplemented with an organic source of nitrogen, and ethanol reaches a steady state concentration of about 10% w/v in the biomass in (ii).
Claim 3
Dependent Claim 39 words
A process as claimed in claim 1 wherein the two stages of the process are conducted in two fermenters with the bacterial cells produced by a continuous culture in the first fermenter being continuously transferred to a second fermenter.
Claim 4
Dependent Claim 44 words
A process as claimed in claim 2 wherein stage (ii) of the process is conducted in a fermenter in which the contents have a substantially constant volume, said fermenter having a continuous feed of the medium required for the second stage of the process.
Claim 5
Dependent Claim 22 words
A process as claimed in claim 3 wherein ethanol is recovered from biomass and stage (ii) is repeated up to four times.
Claim 6
Dependent Claim 45 words
A process as claimed in claim 2 wherein a portion of the bacterial cells in the second fermenter is removed therefrom and separated from the fermentation broth by continuous filtration or sedimentation and returned to stage (ii) to thereby increase ethanol productivity in stage (ii).
Claim 7
Dependent Claim 29 words
A process as claimed in claim 5 wherein stage (ii) is carried out at a temperature of about 28° to 33° C. and at a pH of about 5.5.
Claim 8
Dependent Claim 26 words
A process as claimed in claim 6 wherein stage (i) is carried out at a temperature of about 30° C. and a pH of about 5.5.
Claim 9
Dependent Claim 27 words
A process as claimed in claim 6 wherein the fermenter in stage (i) and the fermenter in stage (ii) have a working volumetric ratio of about 2:1.
Claim 10
Dependent Claim 22 words
A process as claimed in claim 6 wherein ethanol is recovered from biomass and stage (ii) is repeated up to four times.
Claim 11
Dependent Claim 22 words
A process as claimed in claim 1 wherein ethanol is recovered from biomass and stage (ii) is repeated up to four times.

References Cited (Backward Citations)

US1920735A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-15 1991-09-14 1992-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-15 1995-09-14 1996-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-15 1999-09-14 2000-03-15 $7700.00 Window Closed / Lapsed

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