Antiperspirant and/or deodorant stick having suspended therein fragrance-containing polymeric particles

Claim 1

A deodorant or antiperspirant solid suspension comprising a deodorant or antiperspirant-containing suspension agent selected from the group consisting of: (i) hydrocarbon wax; and (ii) sodium stearate and suspended therein perfume-containing thermoplastic polymer particles having an average particle size of between 50 and 225 microns, said thermoplastic polymer being selected from the group consisting of: (1) low density polyethylene; (2) high density polyethylene; (3) co-extruded high molecular high density polyethylene and low density polyethylene; (4) polypropylene; (5) a co-polymer of ethylene and vinyl acetate; (6) polyvinyl chloride; (7) a copolymer of ethylene and ethyl acrylate; (8) a copolymer of ethylene and methyl acrylate; (9) a copolymer of ethylene and butyl acrylate; (10) a copolymer of ethylene and acrylic acid; and (11) the hydrolyzed co-polymer of ethylene and vinyl acetate said polymeric particles containing from 1 up to about 80% by weight of perfume, said polymeric particles being produced according to the process comprising the steps of: (i) co-extruding the thermoplastic polymer with from about 1% up to about 80% of said perfume thereby forming an extrudate with the polymer feed rate range being from 80 up to 300 pounds per hour and the feed rate range of perfume being between 1.01% and 400% of the feed rate range of thermoplastic polymer; (ii) quick-chilling said extrudate by contacting said extrudate with an inert cooling liquid at a temperature of from about 5° C. up to about 60° C. whereby extrudate pellets are formed; (iii) cryogenically grinding the resulting extrudate pellets to a particle size of from about 10 up to about 500 microns and an average particle size of between 50 and 225 microns thereby forming cryogenically ground extrudate pellets; (iv) intimately admixing the resulting cryogenically ground extrudate pellets with said deodorant-containing suspension composition or said antiperspirant-containing suspension composition whereby a liquid suspension is formed; and (v) forming the thus created liquid suspension into deodorant or antiperspirant sticks. the weight percent of cryogenically ground polymer in the resulting suspension being from about 2% up to about 8%, the resulting polymeric particles in said suspension being capable of controlled release of said perfume therefrom into and through the resulting deodorant sticks or anti-perspirant sticks.