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US4727945A Expired / Lapsed US ⏱️ 0.0 years remaining

Cutting element having diamond cutting blank reinforced by a shoulder

Assignee: Diamant Boart Stratabit USA Inc
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Filing: 1986-12-29
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Granted: 1988-03-01
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Expires: 2006-12-29
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Abstract

Abstract A cutting element includes a stud having an inclined supporting surface. The supporting surface intersects a side surface of the stud to form an edge. A cutting member is bonded to the supporting surface. A reinforcing shoulder projects from the supporting surface adjacent a rear portion of the cutting member. The shoulder includes a side surface, a portion of which intersects the edge along a region of the edge whose forwardmost point is spaced rearwardly from a rearwardmost point of the cutting member. When the cutting element is positioned within a bore of a drill bit, that region of the edge is completely positioned within the bore so as to be reinforced by the bore wall.

Inventors

  • 👤 Mahlon D. Dennis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 03:09
CPC Classifications
E; E21; E21B; E21B10/00; E21B10/46; E21B10/56; E21B10/567; E21B10/573

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 180 words
A cutting element positionable within a drill bit body, said cutting element comprising: a stud having a cylindrical side surface and an inclined supporting surface disposed at a forward end of said stud, said supporting surface oriented at an acute angle relative to a longitudinal axis of said stud and intersecting said side surface to form an edge, a cutting member bonded to said supporting surface and comprising a substrate having thereon a cutting surface of polycrystalline diamond, said cutting member including a peripheral surface, and a reinforcing shoulder projecting from said supporting surface adjacent a rear portion of said peripheral surface of said cutting member, said shoulder including a contact face engaging said rear portion, and a side surface intersecting said edge along a region of said edge, a forwardmost point of said region being spaced rearwardly from a rearwardmost point of said cutting member and also being spaced rearwardly from said contact face, said side surface of said shoulder being substantially cylindrical and contiguous with said side surface of said stud so as to define a continuation thereof.
Claim 2
Dependent Claim 180 words
A cutting element positionable within a drill bit body, said cutting element comprising: a stud having a cylindrical side surface and an inclined supporting surface disposed at a forward end of said stud, said supporting surface oriented at an acute angle relative to a longitudinal axis of said stud and intersecting said side surface to form an edge, a cutting member bonded to said supporting surface and comprising a substrate having thereon a cutting surface of polycrystalline diamond, said cutting member including a peripheral surface, and a reinforcing shoulder projecting from said supporting surface adjacent a rear portion of said peripheral surface of said cutting member, said shoulder including a contact face engaging said rear portion, and a side surface intersecting said edge along a region of said edge, a forwardmost point of said region being spaced rearwardly from a rearwardmost point of said cutting member and also being spaced rearwardly from said contact face, said side surface of said shoulder being substantially cylindrical and contiguous with said side surface of said stud so as to define a continuation thereof.
Claim 3
Dependent Claim 15 words
A cutting element according to claim 1, wherein said cutting member is of circular configuration.
Claim 4
Dependent Claim 14 words
A cutting element according to claim 1, wherein said stud is formed of carbide.
Claim 5
Dependent Claim 14 words
A cutting element according to claim 3, wherein said substrate is formed of carbide.
Claim 6
Dependent Claim 18 words
A cutting element according to claim 1, wherein said shoulder and said stud are of integral one-piece construction.
Claim 7
Dependent Claim 221 words
A drill bit comprising: a bit body having a plurality of bores provided therein, each bore including a cylindrical wall, and a plurality of cutting elements positioned in respective ones of said bores, each cutting element comprising: a stud having a cylindrical side surface and an inclined supporting surface disposed at a forward end of said stud, said supporting surface oriented at an acute angle relative to a longitudinal axis of said stud and intersecting said side surface to form an edge, said stud being disposed in said respective bore, a cutting member bonded to said supporting surface and comprising a substrate having thereon a cutting surface of polycrystalline diamond, said cutting member including a peripheral surface, and a reinforcing shoulder projecting from said supporting surface adjacent a rear portion of said peripheral surface of said cutting member, said shoulder including a contact face engaging said rear portion, and a side surface intersecting said edge along a region of said edge, a forwardmost point of said region being spaced rearwardly from a rearwardmost point of said cutting member and also being spaced rearwardly from said contact face, said forwardmost point being positioned within said respective bore, said side surface of said shoulder being substantially cylindrical and contiguous with said side surface of said stud so as to define a continuation thereof.
Claim 8
Dependent Claim 221 words
A drill bit comprising: a bit body having a plurality of bores provided therein, each bore including a cylindrical wall, and a plurality of cutting elements positioned in respective ones of said bores, each cutting element comprising: a stud having a cylindrical side surface and an inclined supporting surface disposed at a forward end of said stud, said supporting surface oriented at an acute angle relative to a longitudinal axis of said stud and intersecting said side surface to form an edge, said stud being disposed in said respective bore, a cutting member bonded to said supporting surface and comprising a substrate having thereon a cutting surface of polycrystalline diamond, said cutting member including a peripheral surface, and a reinforcing shoulder projecting from said supporting surface adjacent a rear portion of said peripheral surface of said cutting member, said shoulder including a contact face engaging said rear portion, and a side surface intersecting said edge along a region of said edge, a forwardmost point of said region being spaced rearwardly from a rearwardmost point of said cutting member and also being spaced rearwardly from said contact face, said forwardmost point being positioned within said respective bore, said side surface of said shoulder being substantially cylindrical and contiguous with said side surface of said stud so as to define a continuation thereof.
Claim 9
Dependent Claim 15 words
A drill bit according to claim 6, wherein said cutting member is of circular configuration.
Claim 10
Dependent Claim 14 words
A drill bit according to claim 6, wherein said stud is formed of carbide.
Claim 11
Dependent Claim 14 words
A drill bit according to claim 8, wherein said substrate is formed of carbide.

References Cited (Backward Citations)

US4156329A Cited
US4373410A Cited
US4520881A Cited
US4632196A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-01 1991-08-31 1992-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-01 1995-08-31 1996-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-01 1999-08-31 2000-03-01 $7700.00 Window Closed / Lapsed

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