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US4727134A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing cyclic polycarbonate oligomer mixtures

Assignee: Cyclics Corp
•
Filing: 1986-06-06
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Granted: 1988-02-23
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Expires: 2006-06-06
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Abstract

Abstract Cyclic polycarbonate (or thiol analog) oligomer mixtures are prepared by the reaction of bishaloformates or their thio analogs, or mixtures thereof with dihydroxy or dimercapto compounds, with alkali metal hydroxides and various amines. The oligomer mixtures may be converted to polycarbonates or their thiol analogs by a method which is particularly adaptable to integration with polycarbonate processing operations. Polymerization may be conducted simultaneously with molding, extrusion and the like. The oligomer mixtures are adaptable to the preparation of filled prepregs.

Inventors

  • 👤 Daniel J. Brunelle
  • 👤 Eugene P. Boden
  • 👤 Thomas G. Shannon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 21:19
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/04; C08G; C08G64/00; C08G64/02; C08G64/0208; C08G64/04; C08G64/06; C08G64/16; C08G64/1608; C08G64/20; C08G64/26; C08G64/30; C08G75/00; C08G75/28; C08J2369/00

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 212 words
A method for preparing a composition comprising cyclic polycarbonate or thiol analog oligomers which comprises the steps of: I. contacting (A) a composition comprising (1) at least one compound selected from the group consisting of bishaloformates and thiol analogs thereof, said compound having the formula R(Y.sup.1 COX).sub.2, (III) or a mixture thereof with (2) at least one difunctional compound having the formula R(Y.sup.3 H).sub.2, (IV) or an alkali metal salt thereof; wherein at least about 60% of the total number of R values are aromatic organic radicals and the balance thereof are aliphatic, alicyclic or aromatic organic radicals, X is chlorine or bromine, each Y 1 is independently oxygen or sulfur and each Y 3 is independently sulfur when the corresponding R is aliphatic or alicyclic and oxygen or sulfur when the corresponding R is aromatic; with (B) at least one oleophilic aliphatic or heterocyclic tertiary amine and (C) an aqueous alkali metal hydroxide solution having a concentration of about 0.1-16M; said contact being effected under conditions resulting in high dilution of (A), or the equivalent thereof, in a substantially non-polar organic liquid which forms a two-phase system with water, and subsequently II. separating the resulting cyclic oligomer mixture from at least a portion of any high polymer and insoluble material present.
Claim 2
Independent Claim 212 words
A method for preparing a composition comprising cyclic polycarbonate or thiol analog oligomers which comprises the steps of: I. contacting (A) a composition comprising (1) at least one compound selected from the group consisting of bishaloformates and thiol analogs thereof, said compound having the formula R(Y.sup.1 COX).sub.2, (III) or a mixture thereof with (2) at least one difunctional compound having the formula R(Y.sup.3 H).sub.2, (IV) or an alkali metal salt thereof; wherein at least about 60% of the total number of R values are aromatic organic radicals and the balance thereof are aliphatic, alicyclic or aromatic organic radicals, X is chlorine or bromine, each Y 1 is independently oxygen or sulfur and each Y 3 is independently sulfur when the corresponding R is aliphatic or alicyclic and oxygen or sulfur when the corresponding R is aromatic; with (B) at least one oleophilic aliphatic or heterocyclic tertiary amine and (C) an aqueous alkali metal hydroxide solution having a concentration of about 0.1-16M; said contact being effected under conditions resulting in high dilution of (A), or the equivalent thereof, in a substantially non-polar organic liquid which forms a two-phase system with water, and subsequently II. separating the resulting cyclic oligomer mixture from at least a portion of any high polymer and insoluble material present.
Claim 3
Dependent Claim 24 words
A method according to claim 1 wherein (A) consists essentially of a bischloroformate in which each Y 1 is oxygen and X is chlorine.
Claim 4
Dependent Claim 50 words
A method according to claim 2 wherein R has the formula --A.sup.1 --Y.sup.2 --A.sup.2 --, (II) wherein each of A 1 and A 2 is a single-ring divalent aromatic radical and Y 2 is a bridging radical in which one or two atoms separate A 1 from A 2 .
Claim 5
Dependent Claim 21 words
A method according to claim 3 wherein each of A 1 and A 2 is p-phenylene and Y 2 is isopropylidene.
Claim 6
Dependent Claim 21 words
A method according to claim 4 wherein (B) is triethylamine, (C) is sodium hydroxide and the organic liquid is methylene chloride.
Claim 7
Independent Claim 263 words
A method for preparing a composition comprising cyclic polycarbonate or thiol analog oligomers which comprises effecting contact in a two-phase system between (A) a composition comprising (1) at least one compound selected from the group consisting of bishaloformates and thiol analogs thereof, said compounds having the formula R(Y.sup.1 COX).sub.2, (III) or a mixture thereof with (2) at least one difunctional compound having the formula R(Y.sup.3 H).sub.2, (IV) or an alkali metal salt thereof; wherein at least about 60% of the total number of R values are aromatic organic radicals and the balance thereof are aliphatic, alicyclic or aromatic organic radicals, X is chlorine or bromine, each Y 1 is independently oxygen or sulfur and each Y 3 is sulfur when R is aliphatic or alicyclic and oxygen or sulfur when the corresponding R is aromatic; (B) at least one aliphatic or heterocyclic tertiary amine which has an organic-aqueous partition coefficient greater than 1; and (C) an aqueous alkali metal hydroxide solution having a concentration of about 0.1-10M; by gradually adding (A) and at least a portion of (B) and (C) to a substantially non-polar organic liquid which forms a two-phase system with water, or to a mixture of said liquid with water, said liquid or mixture being maintained at a temperature in the range of about 0°-50° C.; the amount of (A) used being up to about 0.7 mole for each liter of said organic liquid present in the reaction system, and the molar proportions of (A), (B) and (C) being approximately as follows: (B):(A)--0.06-2.0:1 (C):(A)--2-3:1; and recovering the cyclic oligomers thus formed.
Claim 8
Independent Claim 263 words
A method for preparing a composition comprising cyclic polycarbonate or thiol analog oligomers which comprises effecting contact in a two-phase system between (A) a composition comprising (1) at least one compound selected from the group consisting of bishaloformates and thiol analogs thereof, said compounds having the formula R(Y.sup.1 COX).sub.2, (III) or a mixture thereof with (2) at least one difunctional compound having the formula R(Y.sup.3 H).sub.2, (IV) or an alkali metal salt thereof; wherein at least about 60% of the total number of R values are aromatic organic radicals and the balance thereof are aliphatic, alicyclic or aromatic organic radicals, X is chlorine or bromine, each Y 1 is independently oxygen or sulfur and each Y 3 is sulfur when R is aliphatic or alicyclic and oxygen or sulfur when the corresponding R is aromatic; (B) at least one aliphatic or heterocyclic tertiary amine which has an organic-aqueous partition coefficient greater than 1; and (C) an aqueous alkali metal hydroxide solution having a concentration of about 0.1-10M; by gradually adding (A) and at least a portion of (B) and (C) to a substantially non-polar organic liquid which forms a two-phase system with water, or to a mixture of said liquid with water, said liquid or mixture being maintained at a temperature in the range of about 0°-50° C.; the amount of (A) used being up to about 0.7 mole for each liter of said organic liquid present in the reaction system, and the molar proportions of (A), (B) and (C) being approximately as follows: (B):(A)--0.06-2.0:1 (C):(A)--2-3:1; and recovering the cyclic oligomers thus formed.
Claim 9
Dependent Claim 12 words
A method according to claim 6 wherein (A) consists essentially of (1).
Claim 10
Dependent Claim 16 words
A method according to claim 7 wherein each Y 1 is oxygen and X is chlorine.
Claim 11
Dependent Claim 50 words
A method according to claim 8 wherein R has the formula --A.sup.1 --Y.sup.2 --A.sup.2 --, (II) wherein each of A 1 and A 2 is a single-ring divalent aromatic radical and Y 2 is a bridging radical in which one or two atoms separate A 1 from A 2 .
Claim 12
Dependent Claim 24 words
A method according to claim 9 wherein about 40-95% by weight of (B) is introduced initially and the balance is added continuously or incrementally.
Claim 13
Dependent Claim 13 words
A method according to claim 9 wherein (A) is a crude bischloroformate product.
Claim 14
Dependent Claim 21 words
A method according to claim 11 wherein each of A 1 and A 2 is p-phenylene and Y 2 is isopropylidene.
Claim 15
Dependent Claim 21 words
A method according to claim 12 wherein (B) is triethylamine, (C) is sodium hydroxide and the organic liquid is methylene chloride.
Claim 16
Dependent Claim 24 words
A method according to claim 13 wherein about 40-95% by weight of (B) is introduced initially and the balance is added continuously or incrementally.

References Cited (Backward Citations)

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US3386954A Cited
US3299948A Cited
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US3297634A Cited
US3155683A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-22 1991-08-24 1992-02-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-22 1995-08-24 1996-02-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-22 1999-08-24 2000-02-23 $7700.00 Window Closed / Lapsed

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